A prototype part drawing/flanging tool is provided that are arranged in a draw die set-up and a flange die set-up. The draw die set-up includes a binder ring, a pad; a flange forming ring, and a punch. The flange die set-up includes the flanging ring, the pad, and the punch. The draw die set draws a blank and the flange die set forms a flange on the blank in two separate operations using the same die parts in the two operations. A method is disclosed for making a formed and flanged part that begins by drawing a blank held by a pad, a flanging ring and a binder ring against a punch in a press to form a drawn blank. The drawn blank is then laser trimmed to form a trimmed/drawn blank. The trimmed/drawn blank is then clamped between the pad and the punch while the flange forming ring forms a flange into a flange forming groove.

The invention relates to a method (5) for producing a housing (1) for electronics that are used to control an electric motor, wherein the housing (1) is formed by a first housing element (30) and a second housing element (40). According to the invention, the housing elements (30, 40) are composed of aluminum or an aluminum alloy. Furthermore, at least one of the housing elements (30, 40) is created by means of a die-casting method (52). The housing elements (30, 40) are connected to each other tightly, in particular in a fluid-impermeable manner, by means of welding (60).

The invention relates to a method (5) for producing a housing (1) for electronics that are used to control an electric motor, wherein the housing (1) is formed by a first housing element (30) and a second housing element (40). According to the invention, the housing elements (30, 40) are composed of aluminum or an aluminum alloy. Furthermore, at least one of the housing elements (30, 40) is created by means of a die-casting method (52). The housing elements (30, 40) are connected to each other tightly, in particular in a fluid-impermeable manner, by means of welding (60).

A method that improves stretch flange formability of a steel sheet by individual treatment matching a material of the steel sheet without performing heat treatment in a die. This method is a method for manufacturing a steel sheet for cold press, and the steel sheet is manufactured by heating an edge of the steel sheet to a temperature within a heating temperature range preset according to a microstructure of the steel sheet and cooling the steel sheet. A region, within an edge of the steel sheet subjected to shearing in a shearing step, where it is estimated that a stretch flange crack is likely to occur when a press component is formed by cold pressing is determined, and a site to be heated and cooled is set within the region. By press-forming the manufactured steel sheet, a target press component is manufactured.

A method for manufacturing a press-formed article, said method comprising forming a galvanized steel sheet or an alloyed hot-dip galvanized steel sheet by hot press forming, wherein, after heating the steel sheet and holding the same, the forming is started at a temperature of 680-750° C. inclusive, while allowing liquid zinc to remain on the surface of the steel sheet, and the forming is performed while regulating the strain rate in a plastic deformation part of the steel sheet to 0.5 sec.sup.−1 or lower.

A 3-D mesh model represents 3-D geometry of a product/part manufactured with deep draw metal forming process. The 3-D model contains nodes connected by shell finite elements. 3-D model is modified by converting each quadrilateral shell finite element to triangular shell finite elements. Respective averaged nodal curvatures of all nodes of the 3-D model is calculated based on the 3-D geometry. A 2-D mesh model is created by unfolding the 3-D model to a plane while maintaining all corresponding triangular shell finite elements between the 2-D and the 3-D models as similar triangles. An estimated pre-stamped shape of a workpiece used for manufacturing the product/part is obtained by iteratively updating the 2-D model with a set of internal nodal forces with respect to the 3-D model and with a set of nodal force adjustments based on the respective averaged nodal curvatures.

The invention relates to a method for producing a component, said method comprising: preforming a workpiece to a preformed component having a base region, a side-plate region, and optionally a flange region, such that the preformed component has a material surplus for the side-plate region and/or the base region and/or optionally the flange region; and calibrating the preformed component to an at least in regions finally formed component having a base region, a side-plate region, and optionally a flange region; wherein the base region of the preformed component has substantially the geometry and/or the local cross sections of the base region of the at least in regions finally formed component. The invention moreover relates to a device for producing a component, in particular for carrying out the method.

A method produces a press-molded article having a hat shaped cross-section with flanges at both sides, a top plate, vertical walls at both sides, and having a shape curved in the vertical direction to an inverted checkmark shape along the longitudinal direction when the molded article is viewed from a side face with the top plate section on the top side. An intermediate molded body is formed by drawing a metal stock sheet into an intermediate shape, and after preparing the outside shape of the intermediate molded body by trimming, drawing is subsequently performed to form the final shape.

A method produces a press-molded article having a hat shaped cross-section with flanges at both sides, a top plate, vertical walls at both sides, and having a shape curved in the vertical direction to an inverted checkmark shape along the longitudinal direction when the molded article is viewed from a side face with the top plate section on the top side. An intermediate molded body is formed by drawing a metal stock sheet into an intermediate shape, and after preparing the outside shape of the intermediate molded body by trimming, drawing is subsequently performed to form the final shape.

A method of manufacturing a hot press-formed part by hot pressing a coated steel sheet formed with a Zn—Ni plating layer on a surface of a steel sheet includes: heating the coated steel sheet to a temperature range of Ac.sub.3 transformation temperature to 1000° C.; cooling the coated steel sheet to 550-410° C. at a cooling rate of 100° C./s or higher by squeezing the coated steel sheet with a press tool for cooling having flat surfaces configured to contact the coated steel sheet; press forming the coated steel sheet with a tool of press forming to obtain a formed body, the press forming being initiated within 5 seconds after the cooling while the temperature of the coated steel sheet is 550-400° C.; and quenching the formed body, while squeezing the formed body with the tool of press forming and holding at its press bottom dead center, to obtain a hot press-formed part.