Patent classifications
B21D22/20
Method for manufacturing press formed product
A press formed product is disclosed. A method for manufacturing the press formed product is a method for manufacturing the press formed product including applying press processing including stretch flange forming to a single metal sheet of one sheet material after performing shearing processing of the metal sheet to manufacture the press formed product. When a region where a stretch flange crack is estimated to be likely to occur when the single metal sheet is press formed by the press processing is set as a stretch flange crack region, the press processing is applied after heating and cooling the end surface of the metal sheet positioned in the stretch flange crack region and at least the end surface in the end surface and the vicinity thereof in the single metal sheet after the shearing processing.
Apparatus and method for forming aluminum plate
An apparatus for forming an aluminum plate is provided. The apparatus includes an upper die that has a bottom surface that corresponds to a top shape of a product shape to be formed and descends by a press to press the aluminum plate. The apparatus also includes a lower die that has an upper surface that corresponds to a bottom shape of the product shape and an electrode unit that is inserted into the lower die and is exposed on the upper surface of the lower die to apply a current to a bent portion of the product shape.
Cooling method for workpiece
A cooling method for a workpiece includes placing entirety of the workpiece in an inner space of a recess provided on a molding surface of a lower mold, pressing or restraining the workpiece by a mold including the lower mold and an upper mold in which a protrusion corresponding to the recess of the lower mold is provided on a molding surface, supplying a liquid coolant to the inner space of the recess through a coolant supply passage provided in at least one of the lower mold and the upper mold by a pump, and discharging air in the inner space of the recess upward through an air escape passage, and cooling the workpiece by immersing the entirety of the workpiece, which has been heated, in the liquid coolant that fills the recess.
Cooling method for workpiece
A cooling method for a workpiece includes placing entirety of the workpiece in an inner space of a recess provided on a molding surface of a lower mold, pressing or restraining the workpiece by a mold including the lower mold and an upper mold in which a protrusion corresponding to the recess of the lower mold is provided on a molding surface, supplying a liquid coolant to the inner space of the recess through a coolant supply passage provided in at least one of the lower mold and the upper mold by a pump, and discharging air in the inner space of the recess upward through an air escape passage, and cooling the workpiece by immersing the entirety of the workpiece, which has been heated, in the liquid coolant that fills the recess.
PRESS FORMING METHOD AND SHAPE EVALUATION METHOD FOR PRESS FORMED PART
A press forming method for controlling a shape change of a press formed part over time after the press formed part springs back at a moment of a release from a press-forming die includes: a press forming step of press forming a metal sheet into the press formed part by using the press-forming die; a die releasing step of releasing the press formed part, which is press-formed, from the press-forming die; and a post-release die holding step of holding the released press formed part in a forming bottom dead center shape for 30 minutes or more by using the press-forming die.
HOT PRESSED MEMBER AND METHOD OF PRODUCING SAME, AND COATED STEEL SHEET FOR HOT PRESS FORMING
A hot pressed member disclosed herein includes: a base steel sheet; a Fe—Zn—Al—Mg-based alloy coated layer containing an α-Fe phase and a Γ phase and formed on at least one surface of the base steel sheet; and an oxide layer containing Zn, Al, and Mg and formed on the Fe—Zn—Al—Mg-based alloy coated layer, in which a ratio of I.sub.Γ/I.sub.α is 0.5 or less when measured by X-ray diffraction using a Co-Kα (wavelength: 1.79021 Å) radiation source at an incident angle of 25°, where IF is an intensity of a diffraction peak of (411) plane of the Γ phase present in an angular range of 41.5°≤2θ≤43.0° and I.sub.α is an intensity of a diffraction peak of (110) plane of the α-Fe phase present in an angular range of 51.0°≤2θ≤52.0°, and a sum of Al and Mg concentrations in the oxide layer is 28 atomic % or more.
SHAPE CHANGE PREDICTION METHOD FOR PRESS FORMED PART
A shape change prediction method for a press formed part for predicting a shape change of the press formed part with a lapse of time units after springback at a moment of a release from a die includes: a shape/residual stress immediately after springback acquisition step of acquiring a shape and a residual stress of the press formed part immediately after the springback by a springback analysis of the press formed part; a residual stress relaxation/reduction setting step of setting a value of a residual stress relaxed and reduced from the acquired residual stress to the press formed part immediately after the springback; and a shape analysis step of determining a shape, in which moments of force are balanced, for the press formed part to which the value of the relaxed and reduced residual stress is set.
HOT STAMPED BODY
A hot stamped body comprising a steel base material and an Al—Zn—Mg-based plating layer formed on a surface of the steel base material, wherein the plating layer has a predetermined chemical composition, the plating layer comprises an interfacial layer positioned at an interface with the steel base material and containing Fe and Al and a main layer positioned on the interfacial layer, the main layer comprises, by area ratio, 10.0 to 90.0% of an Mg—Zn containing phase, 5.0 to less than 30.0% of an Fe—Al containing phase, and 2.0 to 25.0% of an Al—Si containing oxide phase, the Mg—Zn containing phase comprises at least one selected from the group consisting of an MgZn phase, Mg.sub.2 Zn.sub.3 phase, and MgZn.sub.2 phase, and the Fe—Al containing phase comprises at least one of an FeAl phase and Fe—Al—Zn phase.
PILLAR ANCHOR FOR AUTOMOBILE AND METHOD FOR MANUFACTURING SAME
Disclosed are a pillar anchor for an automobile and a method of manufacturing the same. According to an embodiment of the disclosure, the pillar anchor for an automobile includes a pair of first and second anchor plates including metal, integrated in one body, and guiding a movement of a seat belt of a vehicle, wherein each of the first and second anchor plates includes a belt movement guide recess portion protruding toward one side of the first and second anchor plates through drawing processing, and guiding the movement of the seat belt, and a reinforcement flange formed at edge portions of the first and second anchor plates to reinforce the first and second anchor plates.
ALUMINUM FORMING METHOD
A method for forming a component to a target shape from an aluminium blank workpiece is disclosed, the method comprising: (a) cold forming an aluminium blank workpiece between a set of dies, thereby producing a component fully or partially formed to a target shape; (b) solution heat treating the fully or partially formed component by heating to or above a solution heat treatment (SHT) temperature and substantially maintaining that temperature until SHT has been completed, thereby producing a solution heat treated fully or partially formed component; and (c) quenching the solution heat treated fully or partially formed component whilst held between a set of dies, wherein holding between the dies may provide additional forming at the same time as quenching, to produce a component fully formed to the target shape.