A progressive die machine improves forming quality of a low formability material such as an ultra-high strength steel material, or the like, and enhances productivity by adopting rapid heating to a progressive method. The progressive die machine includes: a lower die; an upper die installed to vertically reciprocate with respect to the lower die; a material transfer unit to sequentially transfer a material in a length direction between the upper die and a lower die; a plurality of forming stations installed in the upper die and the lower die; and a rapid heating station installed to be adjacent to at least one of the plurality of forming stations.

Embodiments provide a tooling station for forming containers that includes a blank and draw punch configured to blank off a portion of stock from a stock element and draw the portion of stock to form a cup. The blank and draw punch includes a blank and draw punch curved edge disposed between a blank and draw punch inner circumferential wall and a blank and draw punch proximal surface. The blank and draw punch curved edge has a radius of curvature that varies along its circumference. The tooling station also includes a draw-redraw die configured to redraw the cup to form a can having a flange. The draw redraw die includes a draw-redraw die curved edge disposed between a draw-redraw die inner circumferential wall and a draw-redraw die proximal surface. The draw-redraw die curved edge has a radius of curvature that varies along its circumference.

A method and system for flanging a metal part is provided to improve the final dimensions of the part to a desired shape. Residual stresses from flanging operations can distort a final shape of the metal part. This disclosure provides an initial flanging step in which metal gainers are formed into the metal during a first flanging step. The metal gainers provide an increased amount of metal at select regions. Then, during a next flanging step, the metal gainers are smoothened or removed during that flanging step while the metal is additionally bent. The metal gainers help combat the residual stresses and allow the flange to better take the desired shape.

A method of manufacturing a press-formed article includes first press forming and second press forming. In the first press forming, an intermediate formed article is formed from a metal sheet by subjecting the metal sheet to processing including performing draw-forming on the metal sheet to form a peripheral wall portion, bending the metal sheet to form a convex flange portion, and bending the metal sheet to form at least a side standing flange main body portion of a side standing flange portion and a floor flange main body portion of a floor flange portion. The second press forming includes bending the intermediate formed article to form the convex flange portion to an inclined flange portion.

A conversion system wherein a crankshaft drives the motion of the tooling assemblies within a number of lanes is provided. The crankshaft is structured to move the tooling assemblies associated with less than the total number of lanes. That is, for example, a four lane conversion press could include two crankshafts each actuating the tooling assemblies of two lanes. In an exemplary embodiment, each lane has a single associated crankshaft. The conversion system includes a multiple press drive assembly with a clutch/brake assembly and a flywheel assembly. The clutch/brake assembly is structured to suspend operation of the press units while the flywheel assembly stores energy in a flywheel. When operation of the press units is restarted, energy from the flywheel aids the motor in bringing the press units to an operating speed.

A hot press device according to the present disclosure includes a first press, a second press, a conveyance device linking the first press and the second press together, and a heating furnace provided within a conveyance range of the conveyance device.

The present invention relates to an automatic press-molded article manufacturing system using a double robot line for a tandem press line and, more specifically, to an automatic press-molded article manufacturing system using a double robot line for a tandem press line, wherein a plurality of destackers and positioners are disposed, each group having two robots is separately disposed and moves alternately, so as to continuously and rapidly transfer and supply the raw material in proportion to a press working time, in a raw material transfer process, a material supply process, an article supply process, and a product withdrawal process.

A press-formed article that includes a top sheet portion, a peripheral wall portion formed along three peripheral edge portions of the top sheet portion, a floor flange portion, a side standing flange portion extending outward from a circumferential end portion of the peripheral wall portion, and an inclined flange portion that is an inclined wall continuous between the side standing flange portion and the floor flange portion.

An automatic unloading, clamping and molding device for galvanized iron tubes and a manufacturing method thereof are used to position at least a crude pipe sleeve at a material strip and drive the crude pipe sleeve to pass through a positioning segment, a molding segment, a reshaping segment and unloading segment in a molding device for development of a plurality of graspable claw portions on the sleeve wall of the crude pipe sleeve and mass-production of stable-quality and low-manufacturing-cost pipe sleeves, each of which has a plurality of graspable claw portions.

A production method includes a placement step, a first pressing step, and a second pressing step. In the placement step, a blank plate is placed in press tooling. In the first pressing step, the blank plate is caused to undergo bend forming in such a way that concave ridges, a concave area, and areas of concave-correspondence vertical wall areas that are areas adjacent to the concave ridges are formed in the blank plate. In the second pressing step, the resultant plate is caused to undergo draw forming in such a way that convex ridges, a convex area, areas of convex-correspondence vertical wall areas that are areas adjacent to the convex ridges are formed in the resultant plate.