According to the die cushion apparatus of a press machine and the die cushion controlling method of the present invention, in holding the cushion pad on standby at a desired standby position, it is possible to hold the cushion pad on standby in parallel with the lower faces of the dies mounted to the slide, and if the lower faces of the dies are inclined, it is possible to hold the cushion pad on standby in the state of being inclined. Through this configuration, it is possible to easily allow the material to come into contact with the lower faces of the dies from the beginning of the die cushion force control (beginning of the collision), and also possible to smoothen the die cushion action in the plane, thereby enhancing the formability.

According to the die cushion apparatus of a press machine and the die cushion controlling method of the present invention, in holding the cushion pad on standby at a desired standby position, it is possible to hold the cushion pad on standby in parallel with the lower faces of the dies mounted to the slide, and if the lower faces of the dies are inclined, it is possible to hold the cushion pad on standby in the state of being inclined. Through this configuration, it is possible to easily allow the material to come into contact with the lower faces of the dies from the beginning of the die cushion force control (beginning of the collision), and also possible to smoothen the die cushion action in the plane, thereby enhancing the formability.

The present disclosure provides a device and a method for controllable forging of a forming flow line of a complex-shaped component. The device includes a frame, a shaping unit, a cushioning unit, and a cleaning unit, and the frame is used to mount and fix the shaping unit, the cushioning unit, and the cleaning unit; the shaping unit is used to improve a shaping capacity of processed parts; the cushioning unit is used to reduce a vibration in a metal shaping process to avoid an impact on the shaping of the metal; the cleaning unit is used to clean up a surface of a mold after shaping; when the metal is put into the mold, the metal is extruded and shaped through the shaping unit, and at the same time, the cushioning unit is used to offset the vibration generated by the shaping unit during the shaping process.

A die cushion-cum-slide cushion device selectively opens and closes a flow channel between a hydraulic pump/motor driven by a servo motor, and hydraulic cylinders that generate slide cushion force, or a flow channel between the hydraulic pump/motor, and hydraulic cylinders that generate die cushion force, by switching a selector valve. Before applying the slide cushion force is started, the servo motor is controlled to allow the hydraulic cylinders to generate required slide cushion force through a check valve. While the slide cushion force is applied, hydraulic circuits, each of which includes a logic valve, control pressure of the hydraulic cylinders, and hydraulic circuits, each of which includes the servo motor, control die cushion pressure of the hydraulic cylinders.

A die cushion-cum-slide cushion device selectively opens and closes a flow channel between a hydraulic pump/motor driven by a servo motor, and hydraulic cylinders that generate slide cushion force, or a flow channel between the hydraulic pump/motor, and hydraulic cylinders that generate die cushion force, by switching a selector valve. Before applying the slide cushion force is started, the servo motor is controlled to allow the hydraulic cylinders to generate required slide cushion force through a check valve. While the slide cushion force is applied, hydraulic circuits, each of which includes a logic valve, control pressure of the hydraulic cylinders, and hydraulic circuits, each of which includes the servo motor, control die cushion pressure of the hydraulic cylinders.

A gas spring comprising: a cup-shaped body; a movable piston which is inserted in an axially slidable manner in the cup-shaped body and is coupled to the cup-shaped body in a fluid-tight manner, so as to delimit a variable-volume closed chamber adapted to contain a pressurised gas; and a safety plug provided with a shank which extends in pass-through manner in the bottom wall of the cup-shaped body, and protrudes cantilevered within the cup-shaped body so that its distal end can be reached/struck by the movable piston in the case of overtravel; the distal end of the shank having a substantially tubular structure that directly communicates with the closed chamber.

A gas spring comprising: a cup-shaped body; a movable piston which is inserted in an axially slidable manner in the cup-shaped body and is coupled to the cup-shaped body in a fluid-tight manner, so as to delimit a variable-volume closed chamber adapted to contain a pressurised gas; and a safety plug provided with a shank which extends in pass-through manner in the bottom wall of the cup-shaped body, and protrudes cantilevered within the cup-shaped body so that its distal end can be reached/struck by the movable piston in the case of overtravel; the distal end of the shank having a substantially tubular structure that directly communicates with the closed chamber.

A press-molding device works on a workpiece and includes a punch, a die provided with a hollow portion into which the punch is inserted, a material presser disposed on an outer periphery of the punch and facing the die, a pad disposed in a hollow portion of the die, a pressing unit configured to press the pad toward the punch, and a load sensor disposed between the pad and the pressing unit.

A press-molding device works on a workpiece and includes a punch, a die provided with a hollow portion into which the punch is inserted, a material presser disposed on an outer periphery of the punch and facing the die, a pad disposed in a hollow portion of the die, a pressing unit configured to press the pad toward the punch, and a load sensor disposed between the pad and the pressing unit.

A die cushion control device for controlling a die cushion mechanism includes: a pressure command generation unit that outputs a first pressure command on pressure or force to be generated between the die cushion mechanism and a slide; a deviation prediction unit that predicts a pressure deviation that is the difference between the pressure or the force in the first pressure command and a detected pressure caused when the die cushion mechanism is controlled according to the first pressure command, and outputs the predicted pressure deviation as a correction pressure command; a pressure command correction unit that corrects the first pressure command with the correction pressure command to calculate a second pressure command; and a pressure control unit that calculates a speed command to cause the detected pressure to follow the second pressure command, and outputs the speed command to a speed control unit.