B21D24/04

Hot press-formed item manufacturing method, press-formed item, die, and die set

A method of producing a hot press-formed product, in which a die includes a hard layer having a skewness (Rsk), as measured in a direction from the outside of a die hole toward the inside of the die hole, of from −5.0 to 1.2, and a hardness Hv_Die of from HV 1,000 to 1,550, over the entirety of a region of a steel sheet contact surface that is adjacent to a die shoulder portion. The steel sheet contact surface is a surface located outside of the die hole and configured to contact a plated steel sheet (a plated steel sheet including at least one kind of plating layer selected from the group consisting of a hot-dip galvanizing layer and a zinc nickel plating layer) that is to be subjected to hot press forming.

Hot press-formed item manufacturing method, press-formed item, die, and die set

A method of producing a hot press-formed product, in which a die includes a hard layer having a skewness (Rsk), as measured in a direction from the outside of a die hole toward the inside of the die hole, of from −5.0 to 1.2, and a hardness Hv_Die of from HV 1,000 to 1,550, over the entirety of a region of a steel sheet contact surface that is adjacent to a die shoulder portion. The steel sheet contact surface is a surface located outside of the die hole and configured to contact a plated steel sheet (a plated steel sheet including at least one kind of plating layer selected from the group consisting of a hot-dip galvanizing layer and a zinc nickel plating layer) that is to be subjected to hot press forming.

Manufacturing device and manufacturing method for component having hat-shaped section

A manufacturing device manufactures a component having a hat-shaped section as a pad and a punch sandwiching a center portion of a metal plate, and a die and a holder sandwiching both side portions of the metal plate are moved relative to each other in the upper-lower direction. The manufacturing device includes the die, the pad provided inside an opening of the die so that the pad is able to move relative to the die, the punch arranged to face the pad in the upper-lower direction, the holder arranged around the punch so as to face the die in the upper-lower direction and be able to move downwardly, and a locking block provided on the holder. The locking block is moved from a non-facing position to a facing position and inserted between the pad and the holder after mold closing and before mold opening.

Manufacturing device and manufacturing method for component having hat-shaped section

A manufacturing device manufactures a component having a hat-shaped section as a pad and a punch sandwiching a center portion of a metal plate, and a die and a holder sandwiching both side portions of the metal plate are moved relative to each other in the upper-lower direction. The manufacturing device includes the die, the pad provided inside an opening of the die so that the pad is able to move relative to the die, the punch arranged to face the pad in the upper-lower direction, the holder arranged around the punch so as to face the die in the upper-lower direction and be able to move downwardly, and a locking block provided on the holder. The locking block is moved from a non-facing position to a facing position and inserted between the pad and the holder after mold closing and before mold opening.

Press-formed article manufacturing method and press line

Provided is a press-formed article manufacturing method including pressing a blank with the first pressing apparatus to form a first intermediate formed article having a pair of bent portions bent to one side in the plate thickness direction and having a spacing between the bent portions narrower than the width of the top plate and equal to or more than the width of the top portion of the convex portion, and moving the second die relative to the second punch side punch with respect to the die pad and the second punch and forming a second intermediate formed article in a state where a portion between the bent portions is sandwiched between the die pad and the convex portion, with one side of the first intermediate formed article in the plate thickness direction as the convex portion side of the second pressing apparatus.

Press-formed article manufacturing method and press line

Provided is a press-formed article manufacturing method including pressing a blank with the first pressing apparatus to form a first intermediate formed article having a pair of bent portions bent to one side in the plate thickness direction and having a spacing between the bent portions narrower than the width of the top plate and equal to or more than the width of the top portion of the convex portion, and moving the second die relative to the second punch side punch with respect to the die pad and the second punch and forming a second intermediate formed article in a state where a portion between the bent portions is sandwiched between the die pad and the convex portion, with one side of the first intermediate formed article in the plate thickness direction as the convex portion side of the second pressing apparatus.

Press mold

A press mold for forming a panel, may include an upper die for vertically operating by an upper press, and having a mounting recess recessed upward at a lower surface central portion, a lower die disposed under the upper die, and configured to the vertically operate by a lower press, an upper pad disposed in a center portion of the mounting recess, and formed with an upper forming surface at a lower surface edge portion, a lower steel disposed under the upper pad, mounted on the lower die, and formed with a lower forming surface at an upper surface edge portion of the lower steel corresponding to the upper forming surface, and an upper steel mounted on the upper die at a position exterior to the lower forming surface.

HOT PRESS APPARATUS AND METHOD OF MANUFACTURING HOT-PRESS-FORMED PRODUCT
20230150004 · 2023-05-18 · ·

A hot press apparatus includes a first die part 2 and a second die part 3, and a control unit 9. At least one of the first and second die parts 2 and 3 includes a recess 3a in the surface facing the other die part in the direction of pressing. A movable die part 4 is provided in the recess 3a. The control unit 9 controls the movable die part 4 such that the bottom-dead-center holding period, for which the first and second die parts 2 and 3 are at the bottom-dead center, includes an abutment period for which the movable die part 4 abuts the metal sheet B and a non-abutment period for which the movable die part does not abut the metal sheet B.

HOT PRESS APPARATUS AND METHOD OF MANUFACTURING HOT-PRESS-FORMED PRODUCT
20230150004 · 2023-05-18 · ·

A hot press apparatus includes a first die part 2 and a second die part 3, and a control unit 9. At least one of the first and second die parts 2 and 3 includes a recess 3a in the surface facing the other die part in the direction of pressing. A movable die part 4 is provided in the recess 3a. The control unit 9 controls the movable die part 4 such that the bottom-dead-center holding period, for which the first and second die parts 2 and 3 are at the bottom-dead center, includes an abutment period for which the movable die part 4 abuts the metal sheet B and a non-abutment period for which the movable die part does not abut the metal sheet B.

Forming tools having textured surfaces

A forming tool stamps sheet metal blanks into a desired shape. A contoured surface is defined for the forming tool so that respective portions of the metal blank flow over the contoured surface during forming. An intrinsic material flow pattern resulting from the contoured surface is compared to a desired flow in order to identify regions of the contoured surface having an insufficient flow that creates areas in the formed metal blank receiving less than a desired amount of metal. A surface microtexture is applied onto the contoured surface in a pattern selected to increase metal flow along the identified regions by providing a coefficient of friction in the identified regions that is reduced relative to adjacent regions of the contoured surface.