The present invention relates to a method for producing a dimensionally stable sheet metal component, wherein the method includes preforming a metal sheet into a sheet metal preform comprising at least one base region, a frame region, a transitional region between the base region and the frame region, optionally a flange region and a transitional region between the frame region and the flange region, wherein at least one of the regions comprises excess material at least in portions. The sheet metal preform is cut at least in portions to form a cut sheet metal preform with a sheet metal preform The sheet metal preform is one of swagged and calibrated which has been cut at least in portions to form a substantially finished formed sheet metal component.

A press forming method includes: moving a die toward a punch; bringing a punch side and a die side elastic bodies into contact with a metal sheet; and press forming the metal sheet, wherein an amount of protrusion of the punch side elastic body is set so that the punch side elastic body: comes into contact with the metal sheet before the punch; and becomes flush at a bottom dead center, and an amount of protrusion of the die side elastic body is set so that: the die side elastic body comes into contact with the metal sheet before the punch; and a product of: a load of the die side elastic body; and a friction coefficient between the die side elastic body and the metal sheet, becomes equal to or larger than an absolute value of a difference between tensions acting on the portions sandwiching a character-line equivalent portion.

A press forming method includes: moving a die toward a punch; bringing a punch side and a die side elastic bodies into contact with a metal sheet; and press forming the metal sheet, wherein an amount of protrusion of the punch side elastic body is set so that the punch side elastic body: comes into contact with the metal sheet before the punch; and becomes flush at a bottom dead center, and an amount of protrusion of the die side elastic body is set so that: the die side elastic body comes into contact with the metal sheet before the punch; and a product of: a load of the die side elastic body; and a friction coefficient between the die side elastic body and the metal sheet, becomes equal to or larger than an absolute value of a difference between tensions acting on the portions sandwiching a character-line equivalent portion.

A method or apparatus to produce an L-shaped pressed component includes, where a portion of a blank, having tensile strength of 1180 MPa or more, is held in a state of being clamped by a blank holder and a die, and a portion of the blank, to be formed into a top plate is held in a state of being clamped by a pad and a punch; the second step where a vertical wall, a concave ridge and a flange on the inner side of a curved portion are formed by, bend forming with a bending die, forming one, two or more material inflow promoting portion; and the third step where the die is moved in a direction toward a side where the blank holder is disposed to form a vertical wall, a concave ridge, and a flange on the outer side of the curved portion by draw forming.

A method or apparatus to produce an L-shaped pressed component includes, where a portion of a blank, having tensile strength of 1180 MPa or more, is held in a state of being clamped by a blank holder and a die, and a portion of the blank, to be formed into a top plate is held in a state of being clamped by a pad and a punch; the second step where a vertical wall, a concave ridge and a flange on the inner side of a curved portion are formed by, bend forming with a bending die, forming one, two or more material inflow promoting portion; and the third step where the die is moved in a direction toward a side where the blank holder is disposed to form a vertical wall, a concave ridge, and a flange on the outer side of the curved portion by draw forming.

A die set for forming a panel having a surface includes a stationary die, a moveable die, and a clamp attached to the stationary die to secure a panel blank. The moveable die includes a moveable brazing formation surface and the stationary die includes a stationary brazing formation surface for forming the surface. One of the moveable and stationary dies includes a male bead forming portion, and the other includes a female bead forming portion for forming a bead. The male and female bead forming portions extend in a continuous and uninterrupted, generally parallel relationship with the moveable and stationary brazing formation surfaces. The male and female bead forming portions are operable to engage the panel blank during movement of the moveable die to induce tensile forces in both a first direction parallel to a path of the surface and a second direction transverse to the path.

A die set for forming a panel having a surface includes a stationary die, a moveable die, and a clamp attached to the stationary die to secure a panel blank. The moveable die includes a moveable brazing formation surface and the stationary die includes a stationary brazing formation surface for forming the surface. One of the moveable and stationary dies includes a male bead forming portion, and the other includes a female bead forming portion for forming a bead. The male and female bead forming portions extend in a continuous and uninterrupted, generally parallel relationship with the moveable and stationary brazing formation surfaces. The male and female bead forming portions are operable to engage the panel blank during movement of the moveable die to induce tensile forces in both a first direction parallel to a path of the surface and a second direction transverse to the path.

A method of producing a hot press-formed product, in which a die includes a hard layer having a skewness (Rsk), as measured in a direction from the outside of a die hole toward the inside of the die hole, of from −5.0 to 1.2, and a hardness Hv_Die of from HV 1,000 to 1,550, over the entirety of a region of a steel sheet contact surface that is adjacent to a die shoulder portion. The steel sheet contact surface is a surface located outside of the die hole and configured to contact a plated steel sheet (a plated steel sheet including at least one kind of plating layer selected from the group consisting of a hot-dip galvanizing layer and a zinc nickel plating layer) that is to be subjected to hot press forming.

A method of producing a hot press-formed product, in which a die includes a hard layer having a skewness (Rsk), as measured in a direction from the outside of a die hole toward the inside of the die hole, of from −5.0 to 1.2, and a hardness Hv_Die of from HV 1,000 to 1,550, over the entirety of a region of a steel sheet contact surface that is adjacent to a die shoulder portion. The steel sheet contact surface is a surface located outside of the die hole and configured to contact a plated steel sheet (a plated steel sheet including at least one kind of plating layer selected from the group consisting of a hot-dip galvanizing layer and a zinc nickel plating layer) that is to be subjected to hot press forming.

Device to produce a stamped part includes a punch having a bearing surface, an anvil, a die and a magnetic field generator, provided in the punch, level with the bearing surface. The device is configured, in an initial position, so that: the bearing surface of the punch receives a portion of a first face of the blank, the anvil and the magnetic field generator are placed on either side of the same portion of the blank. The magnetic field generator being opposite a first face and the anvil opposite a second face of the blank, at a distance from the second face. The die is placed opposite the second face, level with another portion of the blank. The magnetic field generator applies pressure on the blank in a direction Z′Z of the anvil. The device includes two actuators to move the punch and the anvil, respectively, in the direction Z′Z.