A method of forming a sector of an annular component such as an inlet cowl/lip skin of a nacelle for an aircraft engine. The method comprising the steps of clamping at least part of a blank along a clamping boundary in a retaining arrangement so as to leave a portion of the blank exposed within the clamping boundary. Moving a punch and/or retaining arrangement radially so that the punch comes in to contact with the exposed portion of the blank and through the main body of the exposed blank thereby drawing the blank onto an external surface of the punch forming the sector from the leading edge to the trailing edge. Activating cooperating forming arrangement for engaging the blank and drawing the blank over the punch forming the sector of the inlet cowl from the leading edge to the inlet edge, the method comprising using a second draw forming tooling arrangement for the cooperating forming arrangement.

A method of forming a sector of an annular component such as an inlet cowl/lip skin of a nacelle for an aircraft engine. The method comprising the steps of clamping at least part of a blank along a clamping boundary in a retaining arrangement so as to leave a portion of the blank exposed within the clamping boundary. Moving a punch and/or retaining arrangement radially so that the punch comes in to contact with the exposed portion of the blank and through the main body of the exposed blank thereby drawing the blank onto an external surface of the punch forming the sector from the leading edge to the trailing edge. Activating cooperating forming arrangement for engaging the blank and drawing the blank over the punch forming the sector of the inlet cowl from the leading edge to the inlet edge, the method comprising using a second draw forming tooling arrangement for the cooperating forming arrangement.

An apparatus for forming a nacelle leading edge includes an actuation assembly, a punch, and a die. The punch is in communication with the actuation assembly and annularly disposed about a first axis. The punch is configured to mate with an interior surface of a preform. The die is in communication with the actuation assembly and disposed within the first axis. The die is configured to retain an exterior surface of the preform. The actuation assembly is configured to effect relative motion between the punch and the preform. The actuation assembly is configured to offset the punch so that the punch is annularly disposed about a second axis, different than the first axis.

A method of forming sheet metal skins of the inner fixed structure of a blocker door thrust reverser assembly having convex and concave curvatures. The method includes plastically stretching a sheet of metal about a mandrel having a chordwise central first axis to form a substantially convex shape. The method further includes the addition of features after the substantially convex shape is formed to facilitate plastically stretching a portion or portions of the substantially convex shape into a substantially concave shape about an axis that is substantially parallel to the chordwise central first axis.

A method of forming sheet metal skins of the inner fixed structure of a blocker door thrust reverser assembly having convex and concave curvatures. The method includes plastically stretching a sheet of metal about a mandrel having a chordwise central first axis to form a substantially convex shape. The method further includes the addition of features after the substantially convex shape is formed to facilitate plastically stretching a portion or portions of the substantially convex shape into a substantially concave shape about an axis that is substantially parallel to the chordwise central first axis.

A stamping press binder assembly for forming a finished stamped product from a blank includes an upper die for at least partially forming the finished stamped product, a stationary punch, an inner lower binder, and an outer lower binder. The inner and outer lower binders are both supported by a single cushion.

A stamping press binder assembly for forming a finished stamped product from a blank includes an upper die for at least partially forming the finished stamped product, a stationary punch, an inner lower binder, and an outer lower binder. The inner and outer lower binders are both supported by a single cushion.

A tensioning device for a sheet of material that includes a first ring with protrusions, a second ring, and a shaft. The first ring and the second ring are positioned such that the sheet of material can be clamped between the first ring and the second ring. The shaft has an outer surface, the outer surface includes a spiral race such that the protrusions of the first ring follow the spiral race, allowing the first ring and the second ring to displace linearly causing the sheet of material to be stretched. The spiral race includes a plurality of notches that correspond to the protrusions.

A tensioning device for a sheet of material that includes a first ring with protrusions, a second ring, and a shaft. The first ring and the second ring are positioned such that the sheet of material can be clamped between the first ring and the second ring. The shaft has an outer surface, the outer surface includes a spiral race such that the protrusions of the first ring follow the spiral race, allowing the first ring and the second ring to displace linearly causing the sheet of material to be stretched. The spiral race includes a plurality of notches that correspond to the protrusions.

A stretch forming device includes a die and gripping portions gripping both end portions of an elongate material. The cross-sectional shape of the die has a curved shape bulging a central side of a forming surface; the length in a longitudinal direction of the elongate material is less than that of the forming surface; a second die having a second forming surface along the forming surface is installed removably on a central portion of the forming surface; and the stretch forming device has a first mode wherein, when the second die is installed on the forming surface, only the second die is pressed against the elongate material while a tensile force is applied to the elongate material, and a second mode wherein, when the second die is removed from the forming surface, the die is pressed against the elongate material while a tensile force is applied to the elongate material.