The present invention discloses a method and system for controlling axial length of an ellipsoidal shell based on liquid volume loading. The method includes: determining the volume calculation models of an unformed prefabricated shell and a formed ellipsoidal shell; determining a calculation model of a volume difference between the unformed prefabricated shell and the formed ellipsoidal shell; determining a structure size of the unformed prefabricated shell according to a target axial length of the formed ellipsoidal shell; obtaining the volume difference between the formed ellipsoidal shell and the unformed prefabricated shell, and recording the volume difference as a target volume; injecting liquid into the unformed prefabricated shell with target volume to obtain the formed ellipsoidal shell. The forming process in the present invention is simple and easy to implement without considering differences in materials and wall thicknesses and can control and adjust the axial length dimension accuracy of a shell.

A hot blow forming method for the aluminum alloy sheet carries out a hot blow forming to an aluminum alloy sheet using a first metal mold being a female mold for forming having a protruding surface portion on an inside surface thereof and a second metal mold for gas introduction. Immediately prior to the hot blow forming, a temperature (T1) of the aluminum alloy sheet and a temperature (T2) of the first metal mold satisfy a relation (T1)-(T2)30 C. and the temperature (T2) is equal to or higher than 400 C. In the hot blow forming, the aluminum alloy sheet is made to be brought into contact with at least a part of the protruding surface portion of the first metal mold within 30 seconds from a start of the gas introduction from the second metal mold.

A hot blow forming method for the aluminum alloy sheet carries out a hot blow forming to an aluminum alloy sheet using a first metal mold being a female mold for forming having a protruding surface portion on an inside surface thereof and a second metal mold for gas introduction. Immediately prior to the hot blow forming, a temperature (T1) of the aluminum alloy sheet and a temperature (T2) of the first metal mold satisfy a relation (T1)-(T2)30 C. and the temperature (T2) is equal to or higher than 400 C. In the hot blow forming, the aluminum alloy sheet is made to be brought into contact with at least a part of the protruding surface portion of the first metal mold within 30 seconds from a start of the gas introduction from the second metal mold.

A balanced panel punch drive system. The system includes a main hydraulic drive including an outer casing forming an internal housing and a main piston slidably disposed within the internal housing. A main fluid chamber, a first output chamber and a second output chamber are formed within the internal housing. A pump is fluidly connected to the main fluid chamber by an input line. A first die hydraulic cylinder and a second die hydraulic cylinder each have an outer casing forming an internal housing and a die piston slidably disposed within the internal housing. An opening is formed through an end of the outer casing sized to receive a distal end of the die piston therethrough. A first output line fluidly connects the first output chamber to the first die hydraulic cylinder and a second output line fluidly connects the second output chamber to the second die hydraulic cylinder.

A balanced panel punch drive system. The system includes a main hydraulic drive including an outer casing forming an internal housing and a main piston slidably disposed within the internal housing. A main fluid chamber, a first output chamber and a second output chamber are formed within the internal housing. A pump is fluidly connected to the main fluid chamber by an input line. A first die hydraulic cylinder and a second die hydraulic cylinder each have an outer casing forming an internal housing and a die piston slidably disposed within the internal housing. An opening is formed through an end of the outer casing sized to receive a distal end of the die piston therethrough. A first output line fluidly connects the first output chamber to the first die hydraulic cylinder and a second output line fluidly connects the second output chamber to the second die hydraulic cylinder.

An electrohydraulic forming device includes a tank having a tank inner wall and inside of which are positioned a mold, a first electrode, and a second electrode. A free first reflector is placed in the tank and surrounds the mold, the first electrode, and the second electrode.

An electrohydraulic forming device includes a tank having a tank inner wall and inside of which are positioned a mold, a first electrode, and a second electrode. A free first reflector is placed in the tank and surrounds the mold, the first electrode, and the second electrode.

In a forming process with a press having in a frame a ram closing through the force of a cylinder with a moveable piston against a press table in a straight-line movement, the piston initially acts upon at least one knuckle joint system during the closing of the press, and a hydraulic cushion of the ram concludes the closing process with extension of the knuckle joint system in movement direction of the piston and straight-line support thereof against the frame. In a press having in a frame a ram closing through the force of a cylinder with a moveable piston against a press table in a straight-line movement, the ram is connected so as to be fixed with respect to the frame via at least two identically constructed knuckle joint systems, and the ram has a hydraulic cushion.

A method of incremental autofrettage is taught herein, whereby the cycle life of a metal liner in a pressure vessel is increased. This method serves to increase the yield strength of the metal liner through sequential work hardening due to repeated autofrettage at increasing pressures. By incrementally increasing the internal pressure used in the autofrettage process, the compressive stresses at an inner surface of the metal liner may be controlled so that post-pressurization buckling does not occur, yet the yield strength of the metal liner is substantially increased. The higher compressive stresses in the metal liner mean that higher Maximum Expected Operating Pressures (MEOPs) may be used without detracting from the cycle life of the metal liner, or alternatively, for lower pressures, a longer metal liner cycle life may be obtained. Either internal or external pressures may be used, generated by a pressure source, or a suitable die.

A method for the individualized adaptation of the shape of components includes providing a basic material for producing the components. Next at least one unifying production method is selected. The components are then produced with a geometrically identical base shape by the unifying production method. Then at least one individualizing production method is selected. Then the shape of the components is adapted to at least two different final shapes by the individualizing production method that is different from the unifying production method. The final shape of each component differs from its basic shape.