Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

An electromagnetic forming method includes: a step of setting pipe periphery members at plural positions along an axial direction of a pipe material; a step of setting a coil unit on a side of one end, in the axial direction, of the pipe material, the coil unit including a conductor wound portion, conductor extension portions, and a resin-made conductor support portion; a step of setting a support member on a side of the other end, in the axial direction, of the pipe material; a coil unit holding step; a coil setting step; and a swaging step. The coil setting step and the swaging step are performed in this order at each of the plural positions of the pipe material while the coil unit is kept held by the support member.

An electromagnetic forming method includes: a step of setting pipe periphery members at plural positions along an axial direction of a pipe material; a step of setting a coil unit on a side of one end, in the axial direction, of the pipe material, the coil unit including a conductor wound portion, conductor extension portions, and a resin-made conductor support portion; a step of setting a support member on a side of the other end, in the axial direction, of the pipe material; a coil unit holding step; a coil setting step; and a swaging step. The coil setting step and the swaging step are performed in this order at each of the plural positions of the pipe material while the coil unit is kept held by the support member.

An assembly to deform metal parts by magnetic pulse includes an induction coil having branches connected to a power supply. The branches extend adjacent to one another to define a slot. An active portion of the coil connected to the first and second branches, an active surface of the active portion being arranged opposite a part to be deformed. The assembly includes an integral mask cooperating in a detachable manner with all or a portion of the coil when the mask is in an operating position on the coil. The mask having a shape that is at least partially complementary to the shape of the coil such that when it is in the operating position, a first portion of the mask is inserted into the slot and a second portion of the mask covers the active surface of the coil. The mask being made of an electrically insulating material.

An assembly to deform metal parts by magnetic pulse includes an induction coil having branches connected to a power supply. The branches extend adjacent to one another to define a slot. An active portion of the coil connected to the first and second branches, an active surface of the active portion being arranged opposite a part to be deformed. The assembly includes an integral mask cooperating in a detachable manner with all or a portion of the coil when the mask is in an operating position on the coil. The mask having a shape that is at least partially complementary to the shape of the coil such that when it is in the operating position, a first portion of the mask is inserted into the slot and a second portion of the mask covers the active surface of the coil. The mask being made of an electrically insulating material.

A method and system are provided for using induction heating to shape a work piece panel into a preselected shape. The method includes positioning a work piece panel near or in abutment with at least a first induction coil. Alternating current (AC) having a preselected amplitude and frequency can be passed through at least the first induction coil while the work piece panel is subjected to at least one preselected shaping condition. An alternating electromagnetic field produced by the AC current, can cause eddy current in the work piece panel that can heat it to a preselected temperature for a preselected period of time while subjected to the preselected shaping condition, thereby causing the work piece panel to attain the preselected shape. The alternating electromagnetic field can also create a repelling electromagnetic force between the coil and the work piece panel, which could be a shaping condition.

Formed in series along an axial-direction end portion of a large-diameter pipe member, in the following order from the pipe end, are: a large-diameter-pipe pipe-end expanding portion; a large-diameter-pipe reduced-diameter portion; a large-diameter-pipe bulging portion; and a tapered portion. Formed in series along an axial-direction end portion of a small-diameter-pipe member, in the following order from the pipe end, are: a small-diameter-pipe pipe-end expanding portion; a small-diameter-pipe enlarged-diameter portion; and a small-diameter-pipe bulging portion. The outer cylindrical surface of the small-diameter-pipe enlarged-diameter portion is in close contact with the inner circumferential surface of the large-diameter-pipe reduced-diameter portion; the inner cylindrical surface of the large-diameter-pipe bulging portion and the outer circumferential surface of the small-diameter-pipe pipe-end expanding portion are engaged; and the inner circumferential surface of the large-diameter-pipe pipe-end expanding portion and the outer cylindrical surface of the small-diameter-pipe bulging portion are engaged.

Electromagnetic manufacturing method and forming device of mesoscale plate are provided. The manufacturing method includes: oppositely and parallelly disposing a first workpiece to be formed on top of a mold, side-press restraining two ends of the first workpiece, and disposing a deceleration block on two sides of the mold; controlling the first workpiece to tend toward the mold and to be deformed under the drive of uniform electromagnetic force; and colliding a middle area of the first workpiece firstly with the mold under the drive of uniform electromagnetic force, and driving the speed of the middle area of the first workpiece to decelerate to zero. When an area close to the two ends collides with the deceleration block and until the speed of all areas of first workpiece decelerates to zero, forming is completed. Shaping is tending further toward the mold through electromagnetic force until completely fitted to the mold.

Electromagnetic manufacturing method and forming device of mesoscale plate are provided. The manufacturing method includes: oppositely and parallelly disposing a first workpiece to be formed on top of a mold, side-press restraining two ends of the first workpiece, and disposing a deceleration block on two sides of the mold; controlling the first workpiece to tend toward the mold and to be deformed under the drive of uniform electromagnetic force; and colliding a middle area of the first workpiece firstly with the mold under the drive of uniform electromagnetic force, and driving the speed of the middle area of the first workpiece to decelerate to zero. When an area close to the two ends collides with the deceleration block and until the speed of all areas of first workpiece decelerates to zero, forming is completed. Shaping is tending further toward the mold through electromagnetic force until completely fitted to the mold.