Provided is a method for manufacturing a tubular rotary component from a donut-shaped metal disc, wherein the generation of wrinkles or cracks due to a drawing process can be suppressed. This method for manufacturing a tubular rotary component 100B includes: an intermediate molding step in which the entirety of both surfaces of a donut-shaped metal disc 100 having a prescribed inner diameter D.sub.1 and outer diameter D.sub.2 are pressed by the respective tapered surfaces of a punch 10A and a die 20A provided with a prescribed taper to carry out bore-expansion drawing, thereby obtaining a frustoconical intermediate molded article 100A; and a final molding step in which the intermediate molded article 100A is pressed by a punch 10B and a die 20B having a desired shape to carry out bore-expansion drawing again, thereby obtaining a tubular rotary component 100B.

An aerodynamic component of a gas turbine engine is provided and is fittable to a shell having a shell shape. The aerodynamic component includes a body having a component shape initially deviating from the shell shape prior to an assembly operation in which the aerodynamic component is to be fit to the shell. Deviation of the component shape from the shell shape aids in an establishment of a final desired shape of the aerodynamic component following the assembly operation.

A method for changing the shape of a sheet-like workpiece, which has a mould recess formed by reducing the thickness of the material, includes arranging the workpiece on at least two spaced-apart supporting elements of a machine bed, and forming the workpiece into a final shape by step-by-step free bending. The steps of bending a part of the workpiece by lowering an upper die between the supporting elements from a waiting position into a forming position, raising the upper die into the waiting position and moving the position of the workpiece relative to the machine bed in at least one infeed direction are performed repetitively. Before the workpiece is formed into the final shape, a filling element, which is adapted to the mould recess and designed to make up the material thickness, is produced and is arranged in the region of the mould recess. An arrangement is also provided.

A device for incrementally forming a plurality of workpieces includes a frame configured to receive a workpiece, at least one clamp configured to secure the workpiece to the frame, a first sacrificial material layer configured to be secured to at least one surface of the workpiece, and a first forming tool configured to impart a first force directly to the first sacrificial material layer and incrementally form the workpiece to a desired geometry based on a tool path of the first forming tool. The frame, the at least one clamp, the first sacrificial material layer, and the first forming tool are configured to impart a first force directly to the first sacrificial material layer secured to at least one surface of a first workpiece with the first forming tool and incrementally form the first workpiece to a desired geometry based on a tool path of the first forming tool.

The present invention relates to methods of working sheet metal, and sheet metal working apparatus for performing such methods. Such methods include steps of providing a sheet metal workpiece having first and second surfaces opposed to each other and at least one edge, bending the workpiece to form at least a first sidewall portion defined between the edge and a basal region, the first sidewall portion thereby defining a curved fold region in the sheet metal workpiece adjacent the first sidewall portion. Following this, first anvil tool and a first forming tool are provided for contact with and constraint of the first and second surfaces of the sheet metal workpiece respectively. The forming tool and/or the anvil tool are then progressively slid along the curved fold region to cause shear material transfer in the curved fold region to further deform the curved fold region. Such methods can allow for formation of components of similar shape as made at present by deep drawing methods, but with less wastage of the starting material.

A multi-stage incremental sheet forming system includes a forming tool, and at least one control unit in communication with the forming tool. The at least one control unit is configured to determine a convex hull of a target structure to be formed by the forming tool. The at least one control unit is further configured to operate the forming tool according to a first tool path in relation to an initial structure to form an intermediate structure having a shape based on the convex hull of the target structure. The at least one control unit is further configured to operate the forming tool according to a second tool path in relation to the intermediate structure to form one or more inward features into the intermediate structure to form the target structure.

A deformation processing support system acquires target shape data of a work having a reference line; acquires intermediate shape data from the work in an intermediate shape having a reference line marked thereon; and overlaps the two data on each other by aligning the reference lines relative to each other, to calculate a necessary deformation amount of the work based on a difference between the two data overlapped on each other. To align the reference lines with each other, first and second alignment axes with the same length calculated for the respective reference lines are superimposed on each other. Subsequently, the intermediate shape data is relatively rotated with respect to the target shape data around the first alignment axis.

A deformation processing support system acquires target shape data of a work having a reference line; acquires intermediate shape data from the work in an intermediate shape having a reference line marked thereon; and overlaps the two data on each other by aligning the reference lines relative to each other, to calculate a necessary deformation amount of the work based on a difference between the two data overlapped on each other. To align the reference lines with each other, first and second alignment axes with the same length calculated for the respective reference lines are superimposed on each other. Subsequently, the intermediate shape data is relatively rotated with respect to the target shape data around the first alignment axis.

The invention relates to a method and a device for incremental forming of a metal workpiece, having at least one spindle, on which the workpiece is clamped, and at least one spindle drive, with which the at least one spindle is set in rotation with the workpiece and/or at least one forming roller is set in rotation relative to the workpiece, wherein the at least one forming roller is advanced radially and/or axially relative to the rotating workpiece by way of at least one actuator. According to the invention, a computer-based controller is provided which records multiple machine parameters via sensors, which parameters comprise at least a rotation speed of the spindle, a position of the forming roller and forming forces and/or an advancement speed of the forming roller, and process parameters and/or workpiece parameters are also recorded by the controller, and the controller creates at least one data set in which the machine parameters are assigned to the process and/or workpiece parameters.

An incremental forming tool of a sheet material has a tool holder having an axis and at least one tool rod mounted in the tool holder. The at least one tool rod may have variable shapes, lengths, diameters and radii such that the rotation of the at least one tool rod about the axis of the tool holder on the sheet material simulates an up and down, in and out, and/or side-to-side vibration motion.