A method for manufacturing a metal element includes performing press processing and punching processing on a band plate-shaped metal element material having a constant cross section by a mold with a main punch in contact with a rear surface of the metal element and a counter punch in contact with the front surface thereof. The main punch or the counter punch has protrusion portions which are in contact with at least a part of the ear portion or the body portion to form a recessed portion, and a bulging portion bulging in the longitudinal direction from the radial direction inner edge of ear portions of the metal element or the radial direction outer edge of a body portion thereof, which is formed by the material extruded from the recessed portion by the protrusion portion.

A method for manufacturing a hot pressed product by heating a sheet material and quenching the sheet material while molding the sheet material includes a hole forming step of forming a pilot hole in the sheet material; a heating step of heating the sheet material in which the pilot hole is formed; and a molding step of forming a burred portion at the pilot hole by using a burring punch included in a die set while molding the sheet material in the die set. The pilot hole has an opening shape in which convex portions and concave portions are alternately arranged. A diameter of a circumscribed circle that is in contact with the convex portions is greater than a punch diameter of the burring punch. A diameter of an inscribed circle that is in contact with the concave portions is less than the punch diameter of the burring punch.

An automated method and machine for fabricating metal fence pickets in a single operation includes forming material, typically metal strip into multiple pickets with various shapes. The machine includes automated programmable machine for inserting raw material to form the metal fence pickets, automated programmable machine for embossing the metal fence pickets, automated programmable conveyor machine for conveying the raw material, automated programmable machine for cutting, punching holes, and folding the raw material to form the metal fence pickets.

A method of forming a plurality of shaped piece parts from a sheet of material involves arranging a plurality of aligned workpieces into an optimized workpiece pattern, and arranging one or more series of joints that maintains the workpieces in rigid connection and alignment. The joints include one or more particular joints that have an axis of rotation, which permits a first section of the workpieces to be rotated about the axis of rotation with respect to a second set of workpieces to weaken and break the one or more particular joints. The method also involves applying one or more folds across the sheet of material to form one or more pluralities of aligned bends in at least some of the plurality of workpieces. The method further involves breaking the joints to rigidly decouple each of the plurality of shaped workpieces into individual piece parts.

In order to provide a balanced bent lip disc, the applicant routinely had issues with rippling at an outer circumference edge of the lip. Due to the geometries involved in a 3½ inch disc bent to provide an outer lip of ½ inch at 45 degrees, 0.1145 of excess circumference is created thereby providing a ripple effect. The applicant discovered that simultaneously embossing the lip while bending the lip could reduce this rippling effect (and the outer circumference at the edge) by at least 75 if not 90 or 95% of a non-embossed lip bent in the same manner.

A processing device is provided which feeds a long plate body from an upstream side to a downstream side and sequentially carries out a press work including a blanking work to the long plate body. The processing device includes a plurality of stages provided along a feed direction of the long plate body, which has a die that applies the press work to the long plate body and a plurality of lifters provided along the feed direction of the long plate body which have lift-up parts that lift up the long plate body from the die. In the plurality of lifters, clearances by the lift-up parts of the lifters arranged in the downstream side are set to be larger than the clearances by the lift-up parts of the lifters arranged in the upstream side.

A system for efficiently forming a plurality of shaped piece parts from a sheet of material comprises a sheet of piece part material from which the piece parts can be shaped and cut, a pattern for arranging the plurality of piece parts in a prearranged orientation, a series of joints connecting aligned ones of the piece parts within the pattern, a piece part cutting machine configured to separate a plurality of workpieces from the sheet of material according to the patterns and joints, a bending machine for simultaneously applying a first fold and a second fold, each across a respective set of aligned piece parts without breaking the series of joints, and a detacher for breaking the series of joints to groups and individual ones of joined piece parts.

A system for efficiently forming a plurality of shaped piece parts from a sheet of material comprises a sheet of piece part material from which the piece parts can be shaped and cut, a pattern for arranging the plurality of piece parts in a prearranged orientation, a series of joints connecting aligned ones of the piece parts within the pattern, a piece part cutting machine configured to separate a plurality of workpieces from the sheet of material according to the patterns and joints, a bending machine for simultaneously applying a first fold and a second fold, each across a respective set of aligned piece parts without breaking the series of joints, and a detacher for breaking the series of joints to groups and individual ones of joined piece parts.

A soldering nozzle (100) for selectively soldering assemblies by means of molten solder supplied through a soldering nozzle (100) from a solder bath. The soldering nozzle (100) is designed as a deep-drawn part. A method for the production of a soldering nozzle (100) is specified as well, including the provision of a blank (401); the drawing of the blank (401) through at least one female die (411, 421) by means of at least one male die (413, 422, 431) to produce an oblong shape (439) of locally annular or substantially annular cross-section, with a first end (436) corresponding to an action point of the male die (413, 422, 431) and a second end (437) corresponding to an introduction cross-section of the male die (413, 422, 431), the cross-section preferably increasing from the first end (436) towards the second end (437); and the formation of an opening (446) at the tip end (436).

A frame system for a building structure includes beam members. Each beam member includes two opposed, parallel flanges. A web is interposed between the flanges. Spreader members include two opposed, parallel side flanges, a web interposed between the side flanges and two opposed end flanges bridging the side flanges at respective terminal ends of the web. The beam members and the spreader members are configured to be fastened to each other to form a frame assembly.