A modular tooling die for an axle housing includes a plurality of separable and coaxially aligned die sets. Each die set may include a cam driver that is engageable with first and second cam slide assemblies. The cam slide assemblies move toward one another along an axis that extends perpendicularly to an axis along which the cam driver translates. Multiple die sets are provided for possible use in a single press depending on the particular axle housing geometry to be manufactured. A wide variety of different geometrical configurations may be formed by simply replacing one or more die sets and inserting a differently sized or shaped blank within the press. A method of manufacturing various axle housings and the associated modular tooling is described.

A punch assembly with interchangeable tips includes a punch body and a punch tip releasably coupled to the punch body. The punch body includes a proximal end, a distal end opposite the proximal end, and a cross-sectional shape defined between the proximal end and the distal end. The proximal end includes a flange configured to engage a punch holder. The distal end includes a distal surface defining a lateral direction. The punch tip is coupled to the distal end of the punch body via a magnetic coupling provided by a plurality of magnets. The punch tip includes a working surface and a coupling member. The distal end of the punch body engages the coupling member of the punch tip in a tongue-in-groove arrangement wherein the plurality of magnets are provided within a tongue and cupped within a groove.

A punch assembly with interchangeable tips includes a punch body and a punch tip releasably coupled to the punch body. The punch body includes a proximal end, a distal end opposite the proximal end, and a cross-sectional shape defined between the proximal end and the distal end. The proximal end includes a flange configured to engage a punch holder. The distal end includes a distal surface defining a lateral direction. The punch tip is coupled to the distal end of the punch body via a magnetic coupling provided by a plurality of magnets. The punch tip includes a working surface and a coupling member. The distal end of the punch body engages the coupling member of the punch tip in a tongue-in-groove arrangement wherein the plurality of magnets are provided within a tongue and cupped within a groove.

Provided is a hot stamping die apparatus including sub-assemblies constructed by making a plurality of plates erect and sequentially overlapping the plurality of plates in a face-to-face manner. A first cooling channel extending along overlapping surfaces is provided by forming grooves corresponding to each other on overlapping surfaces of adjacent plates, A second cooling channel passing through the corresponding sub-assembly in the length direction is provided in at least one of the sub-assemblies.

Provided is a hot stamping die apparatus including sub-assemblies constructed by making a plurality of plates erect and sequentially overlapping the plurality of plates in a face-to-face manner. A first cooling channel extending along overlapping surfaces is provided by forming grooves corresponding to each other on overlapping surfaces of adjacent plates, A second cooling channel passing through the corresponding sub-assembly in the length direction is provided in at least one of the sub-assemblies.

A method of stretch forming a double curvature panel having corrugations or other surface features formed therein includes providing a reconfigurable forming surface defined by a flexible interpolator sheet mounted on an array of height adjustable pins, the interpolator sheet having a profiled upper surface adapted to form corrugations or other surface features in a workpiece as it is stretched over the forming surface, adjusting the height of each pin to suit the shape of the panel to be produced, placing a workpiece onto the forming surface, and stretching the workpiece over the forming surface such that the profiled upper surface of the interpolator sheet forms the desired corrugations or other surface features in the workpiece.

A method of stretch forming a double curvature panel having corrugations or other surface features formed therein includes providing a reconfigurable forming surface defined by a flexible interpolator sheet mounted on an array of height adjustable pins, the interpolator sheet having a profiled upper surface adapted to form corrugations or other surface features in a workpiece as it is stretched over the forming surface, adjusting the height of each pin to suit the shape of the panel to be produced, placing a workpiece onto the forming surface, and stretching the workpiece over the forming surface such that the profiled upper surface of the interpolator sheet forms the desired corrugations or other surface features in the workpiece.

A conduit offset bender preferably includes an upper die, a lower die, a first guide plate, a second guide plate, a force transfer plate, two compression springs and an actuation device. The upper die includes an upper die base, a first pair of lugs, a second pair of lugs, a first boss flange and a second boss flange. The lower die includes a lower die base, two first lower boss flanges and two second lower boss flanges. Larger and smaller offset grooves are formed in the upper and lower dies. The two compression springs are retained in spring counterbores formed in the upper and lower boss flanges. A bottom of the first and second guide plates are attached to the lower die base. The actuation device includes a first handle plate, a second handle plate, a pressure roller, a cam roller, a pivot pin and a retention pin.

Disclosed is a hot-stamping component, which includes a base steel plate; and a plated layer on the base steel plate and including a first layer, a second layer, and an intermetallic compound portion having an island shape in the second layer, wherein the first layer and the second layer are sequentially stacked, and an area fraction of the intermetallic compound portion with respect to the second layer is an amount of 20% to 60%.

The present invention discloses a forming device for a large thin-walled part with a curved surface, which includes a punch, a blank holder, a die, a lower die plate, a first annular sleeve and second annular sleeves. The first annular sleeve is connected with first driving oil cylinders. An inner diameter of the die is greater than an outer diameter of the punch. The first annular sleeve is arranged in a gap between the punch and the die. The second annular sleeve is arranged at the bottom of the punch. The first annular sleeve is arranged outside the second annular sleeve. The second annular sleeve is connected with second driving oil cylinders. The first driving oil cylinders and the second driving oil cylinders are connected with a hydraulic system.