To reduce warping of vertical wall portions without causing buckling occurring in a component shape not having a flange portion. A punch and a pad sandwiching a top sheet portion therebetween in the sheet thickness direction, bending blades for bend-forming the vertical wall portions, and stoppers facing the bending blades in the press direction and constraining end portions of a material to be machined are provided. The punch is supported by a first cushion component elastically expandable and contractible in the press direction. The bending blades each have an upper die component and a lower die component disposed facing each other in the press direction with an interval (D) equal to or larger than a set compression amount and a second cushion component interposed between the upper die component and the lower die component, maintaining the interval (D), and contractible in the press direction at a predetermined pressure or more. The cushion pressure of the second cushion component is lower than the cushion pressure of the first cushion component and has such cushion pressure that the second cushion component does not contract during the bend-forming of the vertical wall portions.

A metal plate includes: a recessed portion provided at one end surface by cutting out the metal plate in a planar direction of the metal plate, the recessed portion having an engaging portion inside the recessed portion; and a protruding portion provided at a position on another end surface, the position corresponding to that of the recessed portion, the protruding portion protruding in the planar direction, the protruding portion being engaged with the engaging portion by applying a bending process such that the engaging portion is hooked by the protruding portion, wherein a length from a proximal end portion to a distal end portion of the protruding portion before the bending process is applied is equal to or less than a depth of the recessed portion at a position of the recessed portion, the position facing an end surface of the proximal end portion of the protruding portion.

A metal plate includes: a recessed portion provided at one end surface by cutting out the metal plate in a planar direction of the metal plate, the recessed portion having an engaging portion inside the recessed portion; and a protruding portion provided at a position on another end surface, the position corresponding to that of the recessed portion, the protruding portion protruding in the planar direction, the protruding portion being engaged with the engaging portion by applying a bending process such that the engaging portion is hooked by the protruding portion, wherein a length from a proximal end portion to a distal end portion of the protruding portion before the bending process is applied is equal to or less than a depth of the recessed portion at a position of the recessed portion, the position facing an end surface of the proximal end portion of the protruding portion.

The present invention provides a die capable of achieving rapid forming and quenching therein. The die includes an upper die, a blank holder and a lower die, where the upper die is composed of an internal solid die core and a thin-walled skin. Grooves in communication with each other are disposed between the internal solid die core and the thin-walled skin. In a forming stage, the grooves are not filled or filled with a heat insulating material such as a gas; and in a quenching stage, a low-temperature medium is introduced into the grooves. The die can be used to achieve rapid forming and quenching of metal materials of different types and thicknesses.

The present invention provides a die capable of achieving rapid forming and quenching therein. The die includes an upper die, a blank holder and a lower die, where the upper die is composed of an internal solid die core and a thin-walled skin. Grooves in communication with each other are disposed between the internal solid die core and the thin-walled skin. In a forming stage, the grooves are not filled or filled with a heat insulating material such as a gas; and in a quenching stage, a low-temperature medium is introduced into the grooves. The die can be used to achieve rapid forming and quenching of metal materials of different types and thicknesses.

Disclosed is a press formed product which is formed from a single steel sheet. The press formed product includes two vertical wall portions, a top plate portion which connects two vertical wall portions with each other, and a projecting portion which projects from at least one boundary portion of two boundary portions each of which connects the vertical wall portion and the top plate portion with each other. In the projecting portion, a steel sheet extending from the vertical wall portion and a steel sheet extending from the top plate portion project from the boundary portion so as to overlap at an overlapping portion located at least at a distal end of the projecting portion. The projecting portion is present at least at a portion of the press formed product in a longitudinal direction. An angle formed between the top plate portion and the overlapping portion is larger than 180.

Disclosed is a press formed product which is formed from a single steel sheet. The press formed product includes two vertical wall portions, a top plate portion which connects two vertical wall portions with each other, and a projecting portion which projects from at least one boundary portion of two boundary portions each of which connects the vertical wall portion and the top plate portion with each other. In the projecting portion, a steel sheet extending from the vertical wall portion and a steel sheet extending from the top plate portion project from the boundary portion so as to overlap at an overlapping portion located at least at a distal end of the projecting portion. The projecting portion is present at least at a portion of the press formed product in a longitudinal direction. An angle formed between the top plate portion and the overlapping portion is larger than 180.

A shearing method of a plate-shaped workpiece for applying a shear force in a thickness direction of the plate-shaped workpiece includes: a step for starting applying the shear force on the workpiece with a clearance between action points in a surface direction orthogonal to the thickness direction of the workpiece; a step for applying the shear force after the start of applying the shear force until a fractured surface is created in the workpiece; and a step for increasing the clearance depending on a deformation of the workpiece in the thickness direction after starting applying the shear force until the fractured surface is created in the workpiece.

To reduce warping of vertical wall portions without causing buckling during pressing. Press-forming into a hat cross-sectional shape having one linear vertical wall portion and the other curved vertical wall portion and not having a flange portion is performed. A punch and a pad sandwiching a top sheet portion therebetween, bending blades, and stoppers are provided. The punch is supported by a first cushion component. The bending blades each have an upper die component and a lower die component disposed facing each other in the press direction with an interval (D) equal to a set compression amount in the range of 2% or more and 6% or less of the heights of the vertical wall portions and a second cushion component interposed between the upper die component and the lower die component, maintaining the interval (D), and contractible in the press direction. The cushion pressure of the second cushion component is lower than the cushion pressure of the first cushion component and has such cushion pressure that the second cushion component does not contract during the bend-forming of the vertical wall portions. The clearance between the side surface of the punch and the bending blades is 90% or more of the sheet thickness of a material to be processed and less than the sheet thickness.

A device for holding a metal sheet on a rim of a mold tool, the rim surrounding a female mold in the mold tool. The device comprises: a flexible conduit comprising a fluid; a pressure applicator configured to provide a pressure to the fluid in the flexible conduit; a contact surface configured to contact the metal sheet opposite to the rim. The flexible conduit is configured to transmit the pressure in the fluid to the contact surface such that the contact surface provides a holding force to the metal sheet on the rim of the mold tool, wherein the holding force is equal on each position of the contact surface.