The present invention discloses a method for ultra-low temperature forming an ultra-thin curved part of a high-strength aluminum alloy. The method includes the following steps: step 1: selecting a cladding with a suitable thickness according to a wrinkle limit of a sheet; step 2: stacking the sheet and the cladding, then putting into a die, and closing a blank holder; step 3: filling a cavity of a female die with an ultra-low temperature medium to cool the sheet to below −160° C.; step 4: applying a set blank holding force by the blank holder, and enabling a male die to go down to form a thin-walled curved part; and step 5: opening the die and taking out the formed thin-walled curved part. The present invention utilizes the favorable formability of the high-strength aluminum alloy at the ultra-low temperature and the instability resistance of the thick sheet.

In a method of forming a beverage container, a can body is formed from a metal alloy. A can end is formed from a substantially compositionally identical metal alloy. The metal alloy is a heat treatable aluminum alloy . The heat treatable aluminum alloy is produced from up to 100% recycled aluminum material.

An electrically assisted forming process and device for a high-strength metal alloy thin-walled pipe includes a die sleeve, wiring terminals, a pulse power supply, a die seat, sealing baffle plates, a drawing die, and a cooling water circulation chamber. A process for forming a high-strength metal alloy thin-walled pipe includes first, graphite or fusible metal, i.e., an aluminum rod, is introduced into a high-strength metal alloy pipe to be drawn to fill the whole pipe; and then, pulse current is introduced into a plastic deformation area of the thin-walled pipe. A cooling device can be provided to achieve a good cooling effect. The thin-walled pipe with corresponding length is cut according to a production requirement after processing is completed, and annealing treatment is performed in a vacuum heat treatment furnace.

A heating station (1) for heating a metal sheet blank (50) and a system comprising such a heating station (1), is herein disclosed. In particular, the heating station comprises lower or upper heating elements (11) arranged in a heating chamber (10) below a metal sheet blank (50) when in a heating position, and configured to provide radiation heating towards the metal sheet blank (50), and a lower mask (14) arranged to block radiation heating from reaching at least a first portion of the metal sheet blank (50), wherein the lower mask (14) comprises a plurality of support projections (14d) projecting from a main surface (14a) of the lower mask (14) towards the metal sheet blank (50) when in a heating position, which support projections (14d) are configured to support a metal sheet blank (50) during heating thereof.

A heating station (1) for heating a metal sheet blank (50) and a system comprising such a heating station (1), is herein disclosed. In particular, the heating station comprises lower or upper heating elements (11) arranged in a heating chamber (10) below a metal sheet blank (50) when in a heating position, and configured to provide radiation heating towards the metal sheet blank (50), and a lower mask (14) arranged to block radiation heating from reaching at least a first portion of the metal sheet blank (50), wherein the lower mask (14) comprises a plurality of support projections (14d) projecting from a main surface (14a) of the lower mask (14) towards the metal sheet blank (50) when in a heating position, which support projections (14d) are configured to support a metal sheet blank (50) during heating thereof.

Examples of methods of hot forming structural components are provided. The methods include heating a blank made from an Ultra High Strength Steel with an aluminum coating and forming the heated blank in a multi-step apparatus.

Examples of methods of hot forming structural components are provided. The methods include heating a blank made from an Ultra High Strength Steel with an aluminum coating and forming the heated blank in a multi-step apparatus.

An apparatus for producing metal sheets from extruded profiles of small thickness or of hollow chamber plates of light metal, preferably of magnesium or magnesium alloys, comprises an extruder for producing an extruded profile which is open along a surface line. A separating device is provided for cutting the extruded profile to length corresponding to the length of the metal sheet to be produced, or the hollow chamber plate to be produced. A bending unit is used for deforming the extruded profile into a U-shaped profile. An expansion unit is provided for expanding the U-shaped profile into a flat metal sheet or a hollow chamber plate. A stacking unit is also provided. At least one expansion unit is arranged parallel to the extrusion line and thus the extrusion and expanding processes are decoupled from one another.

An apparatus for producing metal sheets from extruded profiles of small thickness or of hollow chamber plates of light metal, preferably of magnesium or magnesium alloys, comprises an extruder for producing an extruded profile which is open along a surface line. A separating device is provided for cutting the extruded profile to length corresponding to the length of the metal sheet to be produced, or the hollow chamber plate to be produced. A bending unit is used for deforming the extruded profile into a U-shaped profile. An expansion unit is provided for expanding the U-shaped profile into a flat metal sheet or a hollow chamber plate. A stacking unit is also provided. At least one expansion unit is arranged parallel to the extrusion line and thus the extrusion and expanding processes are decoupled from one another.

Method and device for manufacturing a component from a plate made of deformable material, in particular for an edge of an element of an aircraft. The device includes a tool with two tool parts configured to be able to move closer to one another and are able to round a plate made of deformable material fixed to the two tool parts, a mold at the periphery of the tool and including a molding cavity of a shape corresponding to the shape of the component that is to be manufactured, and a displacement system configured to press the rounded plate firmly against the molding cavity of the mold, the mold being able to shape the rounded plate when it is pressed firmly against the molding cavity to give it its definitive shape, the device allowing the manufacture of single-piece components of varying sizes and notably large-sized components and/or deep components.