A tool for manufacturing hot formed structural components having locally different microstructures and mechanical properties, the tool comprising upper and lower mating dies, each die being formed by two or more die blocks (10) comprising one or more working surfaces (34) that in use face the structural component to be formed and one or more supporting blocks, the upper and lower dies comprising die blocks are adapted to operate at different temperatures corresponding to zones of the structural component to be formed having locally different microstructures and mechanical properties, the die blocks including one or more warm die blocks adapted to operate at a higher temperature, and one or more cold die blocks adapted to operate at a lower temperature, and wherein at least one of the warm die blocks is an electrically conductive die block which is electrically connected to a current source configured to provide a DC current through the die block to control the temperature of the die block. Furthermore, a method for manufacturing hot formed structural components is also provided.

A tool for manufacturing hot formed structural components having locally different microstructures and mechanical properties, the tool comprising upper and lower mating dies, each die being formed by two or more die blocks (10) comprising one or more working surfaces (34) that in use face the structural component to be formed and one or more supporting blocks, the upper and lower dies comprising die blocks are adapted to operate at different temperatures corresponding to zones of the structural component to be formed having locally different microstructures and mechanical properties, the die blocks including one or more warm die blocks adapted to operate at a higher temperature, and one or more cold die blocks adapted to operate at a lower temperature, and wherein at least one of the warm die blocks is an electrically conductive die block which is electrically connected to a current source configured to provide a DC current through the die block to control the temperature of the die block. Furthermore, a method for manufacturing hot formed structural components is also provided.

A hot-press deep-drawing forming apparatus includes a punch that constitutes a lower die and a die that constitutes an upper die. The punch has an inner-face forming surface that forms the inner face of a product, and a bent corner against which a scrap section S of a workpiece W abuts. The die has an outer-face forming surface that forms the outer surface of the product. A blank holder and a pre-forming die that clamp the scrap section are caused to move, together with the die, until the clamped scrap section abuts the bent corner. The movement of the blank holder and the pre-forming die is stopped after the scrap section has abutted the bent corner.

A hot-press deep-drawing forming apparatus includes a punch that constitutes a lower die and a die that constitutes an upper die. The punch has an inner-face forming surface that forms the inner face of a product, and a bent corner against which a scrap section S of a workpiece W abuts. The die has an outer-face forming surface that forms the outer surface of the product. A blank holder and a pre-forming die that clamp the scrap section are caused to move, together with the die, until the clamped scrap section abuts the bent corner. The movement of the blank holder and the pre-forming die is stopped after the scrap section has abutted the bent corner.

A mold assembly for a hot stamping die is provided. The mold assembly includes a mold having a body defining a cavity and a removable channel insert. The removable channel insert is positioned in the cavity and has a curved shape. The removable channel insert also includes a plurality of projections integrating the insert with the body. The removable channel insert is configured to form inlets and outlets for fluid in the hot stamping die upon removal of the insert.

A mold assembly for a hot stamping die is provided. The mold assembly includes a mold having a body defining a cavity and a removable channel insert. The removable channel insert is positioned in the cavity and has a curved shape. The removable channel insert also includes a plurality of projections integrating the insert with the body. The removable channel insert is configured to form inlets and outlets for fluid in the hot stamping die upon removal of the insert.

Disclosed are an apparatus and a method for deep drawing of large-sized thin-wall curved surface parts with servo reverse bulging, which pertain to the technical field of drawing of a thin-wall curved surface part. The apparatus includes a forming die, a jacking unit, and a power unit, wherein the forming die includes an upper die, a lower die, and a blank holder. The upper die and the blank holder are connected to a press machine, the blank holder is disposed above the lower die, and a blank to be drawn is placed between the lower die and the blank holder; the jacking unit is disposed inside the lower die and adapted to move along a moving direction of the upper die, enabling the blank to be drawn to deform by with reverse bulging. The method can inhibit defects of wrinkling and cracking in drawing processes effectively.

Disclosed are an apparatus and a method for deep drawing of large-sized thin-wall curved surface parts with servo reverse bulging, which pertain to the technical field of drawing of a thin-wall curved surface part. The apparatus includes a forming die, a jacking unit, and a power unit, wherein the forming die includes an upper die, a lower die, and a blank holder. The upper die and the blank holder are connected to a press machine, the blank holder is disposed above the lower die, and a blank to be drawn is placed between the lower die and the blank holder; the jacking unit is disposed inside the lower die and adapted to move along a moving direction of the upper die, enabling the blank to be drawn to deform by with reverse bulging. The method can inhibit defects of wrinkling and cracking in drawing processes effectively.

An Al-plated steel sheet includes: a steel sheet; an Al plating layer which is formed on one surface or both surfaces of the steel sheet and contains at least 85% or more of Al by mass %; and a surface coating layer which is laminated on the surface of the Al plating layer and contains ZnO and one or more lubricity improving compounds.

An Al-plated steel sheet includes: a steel sheet; an Al plating layer which is formed on one surface or both surfaces of the steel sheet and contains at least 85% or more of Al by mass %; and a surface coating layer which is laminated on the surface of the Al plating layer and contains ZnO and one or more lubricity improving compounds.