A hybrid stamping system for forming a work-piece includes a stamping press. The press includes first and second dies that have respective first and second die bases formed from a first material. The system also includes first and second inlays. Each inlay is formed from a second material and has opposing die and work-piece sides. The second material hardness is greater than the first material hardness. The die side of the first inlay is cast into the first base and the work-piece side of the first inlay is contoured to form one side of the work-piece. The die side of the second inlay is cast into the second base and the work-piece side of the second inlay is contoured to form another side of the work-piece. The first and second dies are mounted in the press opposite one another to form the work-piece between the first and second inlays.

A hybrid stamping system for forming a work-piece includes a stamping press. The press includes first and second dies that have respective first and second die bases formed from a first material. The system also includes first and second inlays. Each inlay is formed from a second material and has opposing die and work-piece sides. The second material hardness is greater than the first material hardness. The die side of the first inlay is cast into the first base and the work-piece side of the first inlay is contoured to form one side of the work-piece. The die side of the second inlay is cast into the second base and the work-piece side of the second inlay is contoured to form another side of the work-piece. The first and second dies are mounted in the press opposite one another to form the work-piece between the first and second inlays.

A score die including a body with a generally planar first surface. The first surface includes a score blade. The score blade has a number of cutting portions, and, each cutting portion has a substantially uniform cross-section.

A method and a set-up apparatus for a tool for punching or forming sheet-form materials having a punch holder into which a punch of the tool is insertable and a die holder into which a die of the tool or a die carrier holding the die is insertable. The punch holder and the die holder are movable towards one another by a guide. The punch holder is transferred along the guide into a measuring position in which the punch rests on a surface of a measurement object which rests on the die. A distance of the punch holder is measured from a zero point of the die holder and a distance of the measurement object from the zero point. An evaluation device outputs a punch length of the punch and a die height of the die or a die height of the die arranged in the die carrier.

A method and a set-up apparatus for a tool for punching or forming sheet-form materials having a punch holder into which a punch of the tool is insertable and a die holder into which a die of the tool or a die carrier holding the die is insertable. The punch holder and the die holder are movable towards one another by a guide. The punch holder is transferred along the guide into a measuring position in which the punch rests on a surface of a measurement object which rests on the die. A distance of the punch holder is measured from a zero point of the die holder and a distance of the measurement object from the zero point. An evaluation device outputs a punch length of the punch and a die height of the die or a die height of the die arranged in the die carrier.

Metal composites, tooling and methods of additively manufacturing these are disclosed. Metal objects and structures as provided herein are additively manufactured from metal having an infill pattern infiltrated with a metal powder. Also provided herein are methods of forming such objects and structures. Methods include additively manufacturing a metal structure having an interior printed using an infill. Steps can further include infiltrating the printed infill of the structure with a powder metal thereby forming a composite.

A precision compensation mechanism of a full-automatic bidirectional flanging machine comprises an upper die X-direction fine adjustment assembly, an upper die Y-direction fine adjustment assembly, a lower die X-direction fine adjustment assembly and a lower die Y-direction fine adjustment assembly, wherein the fine adjustment assemblies each comprise N adjusting threaded sleeves, N adjusting screws and a threaded sleeve rotation driving device; wherein the N adjusting threaded sleeves are threaded into an upper opening or a lower opening of a C-shaped flanging beam along the length direction of an upper die or a lower die; the outer wall surfaces of the N adjusting threaded sleeves are threaded into the upper opening or the lower opening of the C-shaped flanging beam to form N screw thread pairs I with the thread pitch of P1.

A precision compensation mechanism of a full-automatic bidirectional flanging machine comprises an upper die X-direction fine adjustment assembly, an upper die Y-direction fine adjustment assembly, a lower die X-direction fine adjustment assembly and a lower die Y-direction fine adjustment assembly, wherein the fine adjustment assemblies each comprise N adjusting threaded sleeves, N adjusting screws and a threaded sleeve rotation driving device; wherein the N adjusting threaded sleeves are threaded into an upper opening or a lower opening of a C-shaped flanging beam along the length direction of an upper die or a lower die; the outer wall surfaces of the N adjusting threaded sleeves are threaded into the upper opening or the lower opening of the C-shaped flanging beam to form N screw thread pairs I with the thread pitch of P1.

A method of manufacturing a tool part of a forming tool. The method includes forming a tool element of the tool part having a shape-imparting operating face and at least one first cooling duct for cooling a liquid using an additive manufacturing machine. The first cooling duct has at least one rectifier portion including a blocking direction and an opposing passing direction. The blocking direction has a higher flow resistance to cooling liquid than the passing direction.

A method of forming a forming mold screen including providing a die plate defining a plate contour and a die center point. A screen is disposed on the die plate. A retainer plate secured to the die plate defines an opening having a retainer center point substantially aligned with the die center point. The screen is disposed between the die plate and the retainer plate and substantially defines a plane. A nested punch unit inserted into the opening includes an inner punch and an outer punch disposed around the inner punch. The inner punch and the outer punch are aligned along an axis substantially aligned with the retainer center point. The screen pressed with the nested punch unit includes pressing the screen with the inner punch followed by pressing the screen with the outer punch.