A method for designing a die surface of a die, comprising generating a workpiece simulation-model corresponding to the workpiece, generating a target simulation-model corresponding to a target formed part, determining an initial die surface, which an initial numerical simulation predicts as forming the workpiece simulation-model into the target simulation-model, determining residual stresses resulting from forming the workpiece simulation-model into the target simulation-model, forming the workpiece into an actual formed part, generating a numerical representation of the actual formed part, generating an actual simulation-model, based on the residual stresses, matching the actual simulation-model and the target simulation-model, based on deviations between the matched target simulation-model and actual simulation-model, modifying the initial numerical simulation to provide a modified numerical simulation, and determining a corrected die surface, which the modified numerical simulation predicts as forming the workpiece simulation-model into the target simulation-model.

A method for designing a die surface of a die, comprising generating a workpiece simulation-model corresponding to the workpiece, generating a target simulation-model corresponding to a target formed part, determining an initial die surface, which an initial numerical simulation predicts as forming the workpiece simulation-model into the target simulation-model, determining residual stresses resulting from forming the workpiece simulation-model into the target simulation-model, forming the workpiece into an actual formed part, generating a numerical representation of the actual formed part, generating an actual simulation-model, based on the residual stresses, matching the actual simulation-model and the target simulation-model, based on deviations between the matched target simulation-model and actual simulation-model, modifying the initial numerical simulation to provide a modified numerical simulation, and determining a corrected die surface, which the modified numerical simulation predicts as forming the workpiece simulation-model into the target simulation-model.

The present invention teaches a process of measuring and grinding tools in can/cylindrical body production, allowing reduced production downtime, reduced cost and a predictive tool wear capability, which process allows more accurate stocking of tool inventory by means of tracking individual tools in use and providing advanced diagnostics to the tool room. This includes not just out-of-spec alarms from QA but also predictive alarms regarding cans produced by each tool, in-spec can weights and wall thicknesses, information on tool sizes being used in production, tools in inventory, pulled from inventory and other stock balancing information. The invention further teaches a system of equations for prioritizing grinding to maintain optimum tool inventory levels.

The present invention teaches a process of measuring and grinding tools in can/cylindrical body production, allowing reduced production downtime, reduced cost and a predictive tool wear capability, which process allows more accurate stocking of tool inventory by means of tracking individual tools in use and providing advanced diagnostics to the tool room. This includes not just out-of-spec alarms from QA but also predictive alarms regarding cans produced by each tool, in-spec can weights and wall thicknesses, information on tool sizes being used in production, tools in inventory, pulled from inventory and other stock balancing information. The invention further teaches a system of equations for prioritizing grinding to maintain optimum tool inventory levels.

A method of making a custom acetabular implant for a patient. The method comprises acquiring and analyzing tomography data of the patient, and obtaining geometry and measurement parameters of the patient's pelvic anatomy. A standard acetabular prosthesis blank is selected from a plurality of pre-manufactured blanks, and includes a cup portion and at least one flange. The method includes shaping the blank acetabular prosthesis using a custom deforming fixture such that the shaped acetabular prosthesis has a final shaped geometry and measurement parameters to substantially match the patient's pelvic anatomy relative to the patient's acetabulum.

A method of making a custom acetabular implant for a patient. The method comprises acquiring and analyzing tomography data of the patient, and obtaining geometry and measurement parameters of the patient's pelvic anatomy. A standard acetabular prosthesis blank is selected from a plurality of pre-manufactured blanks, and includes a cup portion and at least one flange. The method includes shaping the blank acetabular prosthesis using a custom deforming fixture such that the shaped acetabular prosthesis has a final shaped geometry and measurement parameters to substantially match the patient's pelvic anatomy relative to the patient's acetabulum.

A restraining material includes a frictional surface configured to press against an object to restrain the object and exert a frictional force thereon. The frictional surface is a pattern surface of a base material of the restraining member that will directly contact with the object. The pattern surface includes island-shaped parts separated by a depression and periodically arranged. The depression has a depth of 15 to 50 m with respect to the frictional surface. A periodic arrangement direction of the island-shaped parts includes a direction defined by that: a pattern index determined by dividing an arrangement pitch of the island-shaped parts in a periodic arrangement direction by the maximum diameter of each island-shaped part in the periodic arrangement direction falls within a range of 1.0 to 100, and the maximum diameter of each island-shaped part in the periodic arrangement direction falls within in a range of 0.1 to 2 mm.

A restraining material includes a frictional surface configured to press against an object to restrain the object and exert a frictional force thereon. The frictional surface is a pattern surface of a base material of the restraining member that will directly contact with the object. The pattern surface includes island-shaped parts separated by a depression and periodically arranged. The depression has a depth of 15 to 50 m with respect to the frictional surface. A periodic arrangement direction of the island-shaped parts includes a direction defined by that: a pattern index determined by dividing an arrangement pitch of the island-shaped parts in a periodic arrangement direction by the maximum diameter of each island-shaped part in the periodic arrangement direction falls within a range of 1.0 to 100, and the maximum diameter of each island-shaped part in the periodic arrangement direction falls within in a range of 0.1 to 2 mm.

A blade cutting device includes a material accommodation section having a plurality of accommodation chambers for accommodating the band-shaped materials used to form blades, in such a manner as to be sorted by type; a band-shaped material machining section having a feed unit for feeding a band-shaped material pulled out from a predetermined accommodation chamber and a cutting unit for cutting the band-shaped material into a predetermined length for forming blades; and a control section for causing the material accommodation section to move so as to locate the predetermined accommodation chamber at a position facing the band-shaped material machining section.

A blade cutting device includes a material accommodation section having a plurality of accommodation chambers for accommodating the band-shaped materials used to form blades, in such a manner as to be sorted by type; a band-shaped material machining section having a feed unit for feeding a band-shaped material pulled out from a predetermined accommodation chamber and a cutting unit for cutting the band-shaped material into a predetermined length for forming blades; and a control section for causing the material accommodation section to move so as to locate the predetermined accommodation chamber at a position facing the band-shaped material machining section.