A pre-fitting nest and a method serve for forming a crown from a plurality of U-shaped electrically conductive hairpins to then be able to install the crown in a machine element of an electric machine, e.g., a stator. Here, an accommodating member has a plurality of grooves in which the legs of the hairpins are accommodated. The grooves are annularly disposed about a center and extend perpendicularly to the plane of the accommodating member. With respect to their size and geometry, they are configured such that in each case a first leg of a hairpin rotates within the groove thus to enable an unconstrained positioning of the second leg of the hairpin in another groove. One or several crowns formed from hairpins are provided for introduction into a machine element and inserted into the machine element.

A pre-fitting nest and a method serve for forming a crown from a plurality of U-shaped electrically conductive hairpins to then be able to install the crown in a machine element of an electric machine, e.g., a stator. Here, an accommodating member has a plurality of grooves in which the legs of the hairpins are accommodated. The grooves are annularly disposed about a center and extend perpendicularly to the plane of the accommodating member. With respect to their size and geometry, they are configured such that in each case a first leg of a hairpin rotates within the groove thus to enable an unconstrained positioning of the second leg of the hairpin in another groove. One or several crowns formed from hairpins are provided for introduction into a machine element and inserted into the machine element.

A punch processing method for a laminated iron core includes sequentially feeding the steel sheets to a mold; and performing a plurality of processes in the mold, the plurality of processes includes fixing the steel sheets being stacked to each other at a first fixing part that is positioned outside a closed curved line corresponding to an outermost periphery of the laminated iron core and a second fixing part that is positioned in a portion that finally serves as the laminated iron core; and performing punch processing on the outermost periphery of the laminated iron core while the steel sheets are stacked.

A safety power assist for a manual press is provided. In another aspect, a press includes a tool, a manual actuator, a switch and an automatically powered actuator. A further aspect of the present press employs a spring which must be compressed beyond a predetermined pinching force before a switch is activated, where switch activation causes an automatically powered actuator to advance a workpiece-contacting punch or tool.

A fixing device places and layers a plurality of members between a die and a punch disposed in an opposed manner, and presses and fixes the plurality of members. The plurality of members include a first member including a first fixation portion, a second member including a second fixation portion smaller than the first fixation portion, and a third member including a third fixation portion larger than the second fixation portion. The die includes a projected portion that protrudes toward the punch, and the punch includes a sheltering portion recessed along a shape of the second fixation portion. The die and the punch press the first fixation portion and the third fixation portion, thereby forming an extruded portion and forming a recess-projection fitting structure EG in a thickness direction, so that the second fixation portion is sandwiched and fixed therebetween.

A fixing device places and layers a plurality of members between a die and a punch disposed in an opposed manner, and presses and fixes the plurality of members. The plurality of members include a first member including a first fixation portion, a second member including a second fixation portion smaller than the first fixation portion, and a third member including a third fixation portion larger than the second fixation portion. The die includes a projected portion that protrudes toward the punch, and the punch includes a sheltering portion recessed along a shape of the second fixation portion. The die and the punch press the first fixation portion and the third fixation portion, thereby forming an extruded portion and forming a recess-projection fitting structure EG in a thickness direction, so that the second fixation portion is sandwiched and fixed therebetween.

Apparatus (20, 22) and a method for mechanically joining a steel sheet portion (28 or 32) of advanced high strength steel to a metallic sheet portion (30 or 34) is performed to a light-safe extent by a detector assembly (106) during the mechanical joining that may be clinching, clinch riveting, full-punch riveting or self-piercing riveting.

An exterior panel is formed of superplastic materials, including an exterior skin of titanium to accommodate high thermal stresses imposed on hypersonic transport vehicles during hypersonic flight. The exterior skin is fixed to an underlying reinforcing skeletal structure consisting of a superplastic formable reinforcement (SFR) layer, for example a titanium, zirconium, and molybdenum (TZM) alloy, which supports the exterior skin whenever the latter may be heated to temperatures exceeding 1200 degrees Fahrenheit. The exterior panel includes a separate interior skin configured for attachment to a frame member such as a rib, stringer, or spar of the hypersonic transport vehicle. A multicellular core is sandwiched between the exterior and interior skins to impart tensile and compressive strength to the exterior panel. In one disclosed method, the core is superplastic formed and diffusion bonded to the exterior and interior skins.

The press-fitting method for press-fitting a plurality of clinching fasteners into a workpiece. The method includes: a drilling step S1 of drilling press-fit holes at press-fitting positions of the workpiece to press-fit first clinching fasteners that are press-fitted from a punch side of a turret punch press by NC control using the turret punch press; a workpiece mounting step S2 of mounting the workpiece so that the workpiece is superposed on a fastening jig that guides the first clinching fasteners; a fastener insertion step S3 of inserting a predetermined number of the first clinching fasteners taken out from a screw feeder into the press-fit holes of the workpiece; a fastener press-fitting step S4 of press-fitting the first clinching fasteners into the press-fit holes of the workpiece by NC control using the turret punch press; and a workpiece removal step S5 of removing the workpiece from the fastening jig.

A heat sink structure and a manufacturing method thereof. The heat sink includes a main body and multiple radiating fins each having a folded root section. The main body has multiple connection channels formed on a circumference of the main body. The multiple radiating fins are placed in a mold. A mechanical processing measure is used to high-speed impact the main body so as to thrust the main body into the mold. Accordingly, the folded root sections of the radiating fins are relatively high-speed thrust into the connection channels of the main body to tightly integrally connect with the main body.