In a bumper system, one end portion of a first tube is inserted into first beam holes, and the other end portion of the first tube is inserted into a first plate hole, one end portion of a second tube is inserted into second beam holes, and the other end portion of the second tube is inserted into a second plate hole. The bumper stay is joined to a bumper beam and a vehicle body plate by press-fitting in a state in which the first tube is expanded at the holes and the second tube is expanded at the holes. A first connection rib is in contact with the bumper beam, and a second connection rib is in contact with the vehicle body plate in the same direction as a direction in which the first connection rib is in contact with the bumper beam.

A coil unit is inserted into a tube member, an electromagnetic-forming coil part is arranged at a tube member forming position, a coil-side terminal is connected to a power-supply-side terminal of an end part of a high-voltage power supply cable, the electromagnetic-forming coil part is energized by a power supply part to electromagnetically form the tube member, the coil-side terminal and the power-supply-side terminal are separated, and the coil unit is removed from the tube member. Thus, the tube member can be separated from the high-voltage power supply cable during transport.

An electromagnetic forming device for an aluminum tube member, the electromagnetic forming device including: a jig plate in which a support member that has a through hole has been fixed to a substrate; and a tube insertion mechanism that inserts a tube member into the through hole in the support member. The electromagnetic forming device also includes: a coil unit that has an electromagnetic-forming coil part; a coil movement mechanism that supports the coil unit; a current supply part that supplies current for electromagnetic forming to the electromagnetic-forming coil part; and a jig plate transport mechanism that transports the jig plate from a tube insertion stage ST1 to a tube expansion stage ST2.

An electromagnetic forming device for an aluminum tube member, the electromagnetic forming device including: a jig plate in which a support member that has a through hole has been fixed to a substrate; and a tube insertion mechanism that inserts a tube member into the through hole in the support member. The electromagnetic forming device also includes: a coil unit that has an electromagnetic-forming coil part; a coil movement mechanism that supports the coil unit; a current supply part that supplies current for electromagnetic forming to the electromagnetic-forming coil part; and a jig plate transport mechanism that transports the jig plate from a tube insertion stage ST1 to a tube expansion stage ST2.

The present invention discloses a method for preparing an evaporator for reducing water condensing capacity and an evaporator. The preparation method comprises steps of: step A: selecting fins; step B: stacking; step C: arranging tubes; and, step D: expanding tubes. In accordance with the present invention, the existing fins and devices can be used to produce an evaporator in which the distance between two adjacent fins satisfies the requirements of the freezing operation, ensuring the normal operation of an air conditioner when the refrigeration temperature is below 0° C.

An electromagnetic forming method includes: a step of setting pipe periphery members at plural positions along an axial direction of a pipe material; a step of setting a coil unit on a side of one end, in the axial direction, of the pipe material, the coil unit including a conductor wound portion, conductor extension portions, and a resin-made conductor support portion; a step of setting a support member on a side of the other end, in the axial direction, of the pipe material; a coil unit holding step; a coil setting step; and a swaging step. The coil setting step and the swaging step are performed in this order at each of the plural positions of the pipe material while the coil unit is kept held by the support member.

An electromagnetic forming method includes: a step of setting pipe periphery members at plural positions along an axial direction of a pipe material; a step of setting a coil unit on a side of one end, in the axial direction, of the pipe material, the coil unit including a conductor wound portion, conductor extension portions, and a resin-made conductor support portion; a step of setting a support member on a side of the other end, in the axial direction, of the pipe material; a coil unit holding step; a coil setting step; and a swaging step. The coil setting step and the swaging step are performed in this order at each of the plural positions of the pipe material while the coil unit is kept held by the support member.

A swage mechanism operable to expand an inner diameter of tubing including a housing defining a longitudinal axis, and a plurality of jaws coupled to the housing and movable radially outward relative to the longitudinal axis for selectively gripping an interior of the tubing. The jaws each include a first cam surface. The swage mechanism further includes a ram having a cylindrical portion and a frusto-conical head portion, and an arbor that is coupled to the housing and having a second cam surface. The frusto-conical head portion of the ram is insertable into the tubing to expand the inner diameter of the tubing. The second cam surface of the arbor is engageable with the first cam surface of each of the jaws to move the jaws toward or away from the longitudinal axis, wherein the second cam surface moves in a direction along the longitudinal axis.

Provided are a coil unit for electromagnetic forming capable of stably processing a plurality of portions in the longitudinal direction of a tubular member while preventing the contact between the tubular member and a conductor or the contact between the conductors even when the tubular member is long, and a method for producing a formed article using the coil unit. The coil unit for electromagnetic forming includes: a shaft core member made of a resin; a conductor having a wound portion, which is wound around the shaft core member, and a pair of conductor extension portions; an insulating support; and a resin coating layer formed on the outer peripheral surface of the wound portion. In the insulating support, a conductor holding portion for holding the conductor extension portions apart from each other is formed along the longitudinal direction.

A swage mechanism operable to expand an inner diameter of tubing. The swage mechanism includes a housing defining a longitudinal axis, a plurality of jaws coupled to the housing and movable relative to the longitudinal axis for selectively gripping the tubing, and a ram including a cylindrical portion and a frusto-conical head portion. The frusto-conical head portion of the ram is insertable into the tubing to expand the inner diameter of the tubing.