An expansion tool for expanding an article. The expansion tool includes a lead-in portion extending outwardly from a first end of the expansion tool and a first pilot portion extending from the lead-in portion. The first pilot portion has a first diameter. The expansion tool further includes a second pilot portion being generally parallel with the first pilot portion. The second pilot portion has a second diameter larger than the first diameter. The expansion tool further includes a forming portion bridging the first pilot portion and the second pilot portion. The forming portion is generally sloped. The expansion tool further includes an expansion portion extending from the second pilot portion toward a second end of the expansion tool. The expansion portion has a third diameter larger than the second diameter.

An expansion cone useful for expanding an expandable tubular, the expansion cone includes: a base material selected from a group consisting of alloyed steel, tungsten carbide coated alloyed steel, and cemented tungsten carbide; an intermediate buffering layer; and a coating deposited on an outer surface of the intermediate buffering layer; wherein the intermediate buffering layer is deposited between an outer surface of the steel alloy base material and the coating, wherein the intermediate buffering layer is one or more selected from a group consisting of Silicon (Si), Titanium (Ti), and silicon carbide (SiC), and wherein the coating is a diamond containing coating.

A swage mechanism operable to expand an inner diameter of tubing including a housing defining a longitudinal axis, and a plurality of jaws coupled to the housing and movable radially outward relative to the longitudinal axis for selectively gripping an interior of the tubing. The jaws each include a first cam surface. The swage mechanism further includes a ram having a cylindrical portion and a frusto-conical head portion, and an arbor that is coupled to the housing and having a second cam surface. The frusto-conical head portion of the ram is insertable into the tubing to expand the inner diameter of the tubing. The second cam surface of the arbor is engageable with the first cam surface of each of the jaws to move the jaws toward or away from the longitudinal axis, wherein the second cam surface moves in a direction along the longitudinal axis.

A swage mechanism operable to expand an inner diameter of tubing including a housing defining a longitudinal axis, and a plurality of jaws coupled to the housing and movable radially outward relative to the longitudinal axis for selectively gripping an interior of the tubing. The jaws each include a first cam surface. The swage mechanism further includes a ram having a cylindrical portion and a frusto-conical head portion, and an arbor that is coupled to the housing and having a second cam surface. The frusto-conical head portion of the ram is insertable into the tubing to expand the inner diameter of the tubing. The second cam surface of the arbor is engageable with the first cam surface of each of the jaws to move the jaws toward or away from the longitudinal axis, wherein the second cam surface moves in a direction along the longitudinal axis.

A liner hanger is used for deploying a liner into a wellbore. The liner hanger includes a tubular body having a first end and a second end. The first end can include a connection to a liner. The second end can include a sealed connection to an operational pipe. The sealed connection can be releasable. An expansion tool attached to a work string can be used for suspending the liner hanger into the wellbore. At least a portion of the expandable pipe is radially expanded using the expansion tool. The radial expansion of the expandable pipe can cause compression of at least one seal member against a base casing.

A multi-size adjustable mouth, expanding device comprises a machine frame; a lower spindle module having s a lower spindle and a first gear, the periphery of the front end of the lower spindle is configured with a mouth expanding convex ring to enlarge the tube mouth; an upper spindle module, which includes an upper spindle, a second gear, and an expanding concave wheel, the upper spindle front end is mounted on the front end of the machine frame in a form that it can be displaced upward and downward, the periphery of the expanding concave wheel is configured with a mouth expanding groove, and the mouth expanding groove is placed on the upper side of the mouth expanding convex ring; a driving device, which is connected on the rear end of the lower spindle, and which is used to drive the lower spindle to rotate.

A tool device for expanding the end of a tube (T) includes an expansion sleeve element made of elastomeric material, the expansion sleeve element being arranged concentrically around a pull rod. A calibration sleeve is arranged concentrically around the expansion sleeve element. The inner die surface of the calibration sleeve comprises a mouth portion which has a fourth diameter (d4) which corresponds with a play to the outer diameter of the tube (T), at least one expansion die portion having a fifth diameter (d5, d6) which is larger than the fourth diameter (d4), and a shoulder between the mouth portion and the expansion die portion. The shoulder keeps the end of the tube (T), while being expanded, stationary in place inside the calibration sleeve. The calibration sleeve comprises mutually openable and closable calibration sleeve parts to enable closing of the calibration sleeve to a closed position (III) for the expanding operation of the end of the tube, and for opening of the calibration sleeve to an opened position (IV) for releasing the expanded end of the tube.

A tool device for expanding the end of a tube (T) includes an expansion sleeve element made of elastomeric material, the expansion sleeve element being arranged concentrically around a pull rod. A calibration sleeve is arranged concentrically around the expansion sleeve element. The inner die surface of the calibration sleeve comprises a mouth portion which has a fourth diameter (d4) which corresponds with a play to the outer diameter of the tube (T), at least one expansion die portion having a fifth diameter (d5, d6) which is larger than the fourth diameter (d4), and a shoulder between the mouth portion and the expansion die portion. The shoulder keeps the end of the tube (T), while being expanded, stationary in place inside the calibration sleeve. The calibration sleeve comprises mutually openable and closable calibration sleeve parts to enable closing of the calibration sleeve to a closed position (III) for the expanding operation of the end of the tube, and for opening of the calibration sleeve to an opened position (IV) for releasing the expanded end of the tube.

A forming die system and method is used in end forming a pipe or tube for connecting the pipe or tube with a fitting without a sleeve therebetween. The forming die system includes engageable outer dies that together define a bore having a longitudinal axis, die forming surfaces formed on each outer die, grip dies supported in each of the outer dies and configured to hold the pipe or tube, a biasing member that is engageable between a corresponding one of the outer dies and a corresponding one of the grip dies, and a forming pin that is configured to roll around the longitudinal axis in a circular motion at a predetermined angle relative to the longitudinal axis.

A forming die system and method is used in end forming a pipe or tube for connecting the pipe or tube with a fitting without a sleeve therebetween. The forming die system includes engageable outer dies that together define a bore having a longitudinal axis, die forming surfaces formed on each outer die, grip dies supported in each of the outer dies and configured to hold the pipe or tube, a biasing member that is engageable between a corresponding one of the outer dies and a corresponding one of the grip dies, and a forming pin that is configured to roll around the longitudinal axis in a circular motion at a predetermined angle relative to the longitudinal axis.