Disclosed herein is a steel thermal stud and method of manufacturing thereof. The steel thermal stud of the present invention can be used in load bearing and non-load bearing applications as a direct replacement for wood studs, however installed the same as traditional steel studs. The steel thermal stud is able to be insulated with a variety of insulation products depending on the application, and the stud discloses a superior thermal and acoustic properties while being much lighter than wood studs.

A beam assembly includes a first beam that has a first tubular portion and a first projecting portion that extends from the first tubular portion. A second beam has a second tubular portion and a second projecting portion that extends from the second tubular portion. The elongated interior of the first tubular portion defines a first hollow area and the elongated interior of the second tubular portion defines a second hollow area. The first beam is attached to the second beam with the first projecting portion attached to the second tubular portion and the second projecting portion attached to the first tubular portion to define a third hollow area between the first and second projecting portions.

Molding accuracy of a metal member is improved in an apparatus, a mold set, and a method for producing a metal-resin composite with a set of molds. An apparatus for manufacturing a metal-resin composite by press molding a metal member and a resin material, the apparatus including a mold including an upper mold and a lower mold sandwiching the metal member and the resin material, a molding auxiliary component detachably fixed to the upper mold so as to fill at least a part of a cavity C for arranging the resin material formed by the upper mold and the lower mold, and a drive unit that moves at least one of the upper mold and the lower mold in a vertical direction. The molding auxiliary component has a first press surface for molding the metal member. The upper mold has a second press surface for integrally molding the metal member and the resin material. A distance between the first press surface and the lower mold in a state where the molding auxiliary component is attached is shorter than a distance between the second press surface and the lower mold in a state where the molding auxiliary component is removed.

The invention relates to a method of manufacturing a composite building element that includes a casing material, a bulk material, and a locking element, the method including the steps of: (a) continuously feeding a first sheet of casing material into a filling station; (b) securing the bulk material to the first sheet of casing material; (c) continuously feeding the bulk material and the first sheet of casing material out of the filling station; the method characterized by the step of: (d) securing the locking element to the first sheet of casing material prior to securing the bulk material to the first sheet of casing material.

The invention relates to a method of manufacturing a composite building element that includes a casing material, a bulk material, and a locking element, the method including the steps of: (a) continuously feeding a first sheet of casing material into a filling station; (b) securing the bulk material to the first sheet of casing material; (c) continuously feeding the bulk material and the first sheet of casing material out of the filling station; the method characterized by the step of: (d) securing the locking element to the first sheet of casing material prior to securing the bulk material to the first sheet of casing material.

A method of making a light weight component is provided. The method including the steps of: forming a metallic foam core into a desired configuration; applying an external metallic shell to an exterior surface of the metallic foam core after it has been formed into the desired configuration; and attenuating the component to a desired frequency by forming a plurality of openings in the external metallic shell.

A sheet metal member forming method comprises placing a fiber bundle of a predetermined length, via a thermosetting resin, in a predetermined position on a surface of a sheet metal member, forming a coating film on at least a part of the sheet metal member after the placing of the fiber bundle, and while heating and drying the coating film, heat-curing the thermosetting resin to bond the fiber bundle to the sheet metal member.

A sheet metal member forming method comprises placing a fiber bundle of a predetermined length, via a thermosetting resin, in a predetermined position on a surface of a sheet metal member, forming a coating film on at least a part of the sheet metal member after the placing of the fiber bundle, and while heating and drying the coating film, heat-curing the thermosetting resin to bond the fiber bundle to the sheet metal member.

The invention relates to a method for producing a composite sheet metal part having at least one metallic region from a composite sheet metal blank which has two outer cover sheets of metal and at least one layer which is arranged between the cover sheets and consists of plastics material. The invention provides an apparatus and method by which complex formed composite sheet metal parts can easily be produced in a few steps and which still have metallic regions which can be used for joining to further parts.

A sheet metal member forming method comprises placing a fiber bundle of a predetermined length, via a thermosetting resin, in a predetermined position on a surface of a sheet metal member, forming a coating film on at least a part of the sheet metal member after the placing of the fiber bundle, and while heating and drying the coating film, heat-curing the thermosetting resin to bond the fiber bundle to the sheet metal member.