Patent classifications
B21D51/02
Forming die, and undercut forming method
A forming die includes: a lower forming die having a bottom part and a side wall part; an upper forming die that is movable toward the bottom part of the lower forming die along an axis parallel to the side wall part of the lower forming die; and a push-in die that is movable toward the bottom part of the lower forming die along the axis between the side wall part of the lower forming die and the upper forming die.
Aluminum sheet with enhanced formability and an aluminum container made from aluminum sheet
In some embodiments of present disclosure, a method includes: obtaining an aluminum sheet comprising a 3xxx or a 5xxx alloy having a tensile yield strength as measured in the longitudinal direction of 27-33 ksi and an ultimate tensile strength; wherein the ultimate tensile strength minus the tensile yield strength is less than 3.30 ksi (UTS-TYS<3.30 ksi); and forming a container having a dome from the aluminum sheet.
Aluminum sheet with enhanced formability and an aluminum container made from aluminum sheet
In some embodiments of present disclosure, a method includes: obtaining an aluminum sheet comprising a 3xxx or a 5xxx alloy having a tensile yield strength as measured in the longitudinal direction of 27-33 ksi and an ultimate tensile strength; wherein the ultimate tensile strength minus the tensile yield strength is less than 3.30 ksi (UTS-TYS<3.30 ksi); and forming a container having a dome from the aluminum sheet.
FORMING DIE, AND UNDERCUT FORMING METHOD
A forming die includes: a lower forming die having a bottom part and a side wall part; an upper forming die that is movable toward the bottom part of the lower forming die along an axis parallel to the side wall part of the lower forming die; and a push-in die that is movable toward the bottom part of the lower forming die along the axis between the side wall part of the lower forming die and the upper forming die.
A HIGH-STRENGTH TUBE RESISTANT TO ALUMINUM SULFATE CORROSION AND MANUFACTURING METHOD THEREFOR
Disclosed is a tube, which has, in the thickness direction, a corrosion-resistant layer and a base layer. The corrosion-resistant layer is at least located on the inner wall of the tube. The corrosion-resistant layer, in addition to Fe and inevitable impurities, further contains the following chemical elements in wt %: 0<C0.08%; Si: 0.3-0.6%; Mn: 0.5-2.0%; Ni: 11.00-13.00%; Cr: 16.50-18.00%; Mo: 2.00-3.00%; N: 0.02-0.2%; and Cu: 0.01-0.3%, wherein Cr, Mo, N and Cu satisfy the following inequation: Cr+3.3Mo+16N+10Cu26.0%. Correspondingly, further disclosed is a method for manufacturing the tube, comprising the steps of: (1) preparing a corrosion-resistant layer slab and a base layer slab; (2) assembling the corrosion-resistant layer slab and the base layer slab to obtain a clad slab; (3) heating and rolling: heating the clad slab at a temperature of 1150 to 1200 C., wherein a total rolling reduction rate is not lower than 90%, and the final rolling is performed at a temperature of not lower than 920 C.; (4) coiling: after water cooling, performing coiling at a temperature of 500 to 620 C. to obtain a hot-rolled coil; (5) performing surface treatment on the hot-rolled coil; and (6) tube making.
A HIGH-STRENGTH TUBE RESISTANT TO ALUMINUM SULFATE CORROSION AND MANUFACTURING METHOD THEREFOR
Disclosed is a tube, which has, in the thickness direction, a corrosion-resistant layer and a base layer. The corrosion-resistant layer is at least located on the inner wall of the tube. The corrosion-resistant layer, in addition to Fe and inevitable impurities, further contains the following chemical elements in wt %: 0<C0.08%; Si: 0.3-0.6%; Mn: 0.5-2.0%; Ni: 11.00-13.00%; Cr: 16.50-18.00%; Mo: 2.00-3.00%; N: 0.02-0.2%; and Cu: 0.01-0.3%, wherein Cr, Mo, N and Cu satisfy the following inequation: Cr+3.3Mo+16N+10Cu26.0%. Correspondingly, further disclosed is a method for manufacturing the tube, comprising the steps of: (1) preparing a corrosion-resistant layer slab and a base layer slab; (2) assembling the corrosion-resistant layer slab and the base layer slab to obtain a clad slab; (3) heating and rolling: heating the clad slab at a temperature of 1150 to 1200 C., wherein a total rolling reduction rate is not lower than 90%, and the final rolling is performed at a temperature of not lower than 920 C.; (4) coiling: after water cooling, performing coiling at a temperature of 500 to 620 C. to obtain a hot-rolled coil; (5) performing surface treatment on the hot-rolled coil; and (6) tube making.
Hollow shell part manufacturing method
Disclosed is a manufacturing method that can suppress the occurrence of wrinkles and buckling deformation due to bending when bending and cross-sectioning are performed on a tube using a press die. The manufacturing method of the present disclosure includes applying pressure to a bent tube having a curved portion from the outside of the tube to the inside of the tube using a press die, thereby simultaneously performing cross-sectioning of the curved portion and bending of the curved portion to reduce the bend radius of the curved portion.
Hollow shell part manufacturing method
Disclosed is a manufacturing method that can suppress the occurrence of wrinkles and buckling deformation due to bending when bending and cross-sectioning are performed on a tube using a press die. The manufacturing method of the present disclosure includes applying pressure to a bent tube having a curved portion from the outside of the tube to the inside of the tube using a press die, thereby simultaneously performing cross-sectioning of the curved portion and bending of the curved portion to reduce the bend radius of the curved portion.
Method of industrial centrifuge basket perforation
A method for making a cylindrical centrifuge basket according to the present disclosure includes pre-perforating a metal sheet to form a perforated metal sheet having perforations aligned along rows extending across a width of the perforated metal sheet. Each row is skewed at a prescribed nonzero skew angle relative to a surface line on the perforated metal sheet, the surface line parallel to an axis of rotation of the cylindrical centrifuge basket. The method further includes roller forming the perforated metal sheet to produce a perforated basket wall sheet, coupling a first edge of the perforated basket wall sheet to a second edge of the perforated basket wall sheet to form a cylindrical basket wall, and coupling a first end of the cylindrical basket wall to a ring, coupling a second end of the cylindrical basket wall to a baseplate, or both to form the cylindrical centrifuge basket.
Method of industrial centrifuge basket perforation
A method for making a cylindrical centrifuge basket according to the present disclosure includes pre-perforating a metal sheet to form a perforated metal sheet having perforations aligned along rows extending across a width of the perforated metal sheet. Each row is skewed at a prescribed nonzero skew angle relative to a surface line on the perforated metal sheet, the surface line parallel to an axis of rotation of the cylindrical centrifuge basket. The method further includes roller forming the perforated metal sheet to produce a perforated basket wall sheet, coupling a first edge of the perforated basket wall sheet to a second edge of the perforated basket wall sheet to form a cylindrical basket wall, and coupling a first end of the cylindrical basket wall to a ring, coupling a second end of the cylindrical basket wall to a baseplate, or both to form the cylindrical centrifuge basket.