A method for manufacturing a rotationally symmetrical shaped article, which has a cylindrical, concentric hub axially closed on one side, in a shaping process is performed such that at least one pressure roll is in contact with a rotating, closed, planar circular blank sheet and presses the material of the blank radially from the outside inward against a projecting part that runs upright on the circular blank such that the thickness of the circular blank decreases and the hub including a blind hole is formed.

A method for manufacturing a rotationally symmetrical shaped article, which has a cylindrical, concentric hub axially closed on one side, in a shaping process is performed such that at least one pressure roll is in contact with a rotating, closed, planar circular blank sheet and presses the material of the blank radially from the outside inward against a projecting part that runs upright on the circular blank such that the thickness of the circular blank decreases and the hub including a blind hole is formed.

Methods for manufacturing bearings and wear resistant surfaces usable in various downhole tools are described herein. A housing is provided. A laser configured for insertion into the housing, such as an inner diameter laser, is used to connect a fusible material to the inner surface of the housing or an insert disposed therein to form a hard facing layer on the inner surface. Simultaneously or independently, the laser can be used to connect the fusible material to the outer surface of a mandrel within the housing to form a second hard facing layer. The present methods thereby produce durable radial bearings having extended operational life, which can be produced within a bearing housing, or externally for transport and installation in existing bearing housings.

Methods for manufacturing bearings and wear resistant surfaces usable in various downhole tools are described herein. A housing is provided. A laser configured for insertion into the housing, such as an inner diameter laser, is used to connect a fusible material to the inner surface of the housing or an insert disposed therein to form a hard facing layer on the inner surface. Simultaneously or independently, the laser can be used to connect the fusible material to the outer surface of a mandrel within the housing to form a second hard facing layer. The present methods thereby produce durable radial bearings having extended operational life, which can be produced within a bearing housing, or externally for transport and installation in existing bearing housings.

A denting device for forming a predetermined pattern on a surface near a discharge hole and an intake hole of a valve plate for a compressor includes: a seating jig to which the valve plate is fixed; a processing pin in which a pressing part for pressing the valve plate is formed at a distal end thereof; and a moving unit which is disposed on an upper portion of the seating jig, horizontally moves the processing pin at a constant speed while allowing the processing pin to vertically reciprocate at a constant speed, so as to form the pattern on the valve plate.

A denting device for forming a predetermined pattern on a surface near a discharge hole and an intake hole of a valve plate for a compressor includes: a seating jig to which the valve plate is fixed; a processing pin in which a pressing part for pressing the valve plate is formed at a distal end thereof; and a moving unit which is disposed on an upper portion of the seating jig, horizontally moves the processing pin at a constant speed while allowing the processing pin to vertically reciprocate at a constant speed, so as to form the pattern on the valve plate.

A method for producing a bearing component includes providing a bearing component blank with an iron-based metal substrate, hardening the metal substrate, treating the metal substrate by an alkaline treatment bath in a region to form an iron oxide-based blackening layer as a conversion layer with an initial layer thickness (db) on the region, and rolling a spherical body over the region to compress the conversion layer in the region to form a bearing component with a protective layer having a final layer thickness (de) that is less than 95% of the initial layer thickness (db). The spherical body may be a component part of a hydrostatic finish rolling tool or a hydrostatic deep rolling tool. The spherical body may include a hard metal or a ceramic.

A method for producing a bearing component includes providing a bearing component blank with an iron-based metal substrate, hardening the metal substrate, treating the metal substrate by an alkaline treatment bath in a region to form an iron oxide-based blackening layer as a conversion layer with an initial layer thickness (db) on the region, and rolling a spherical body over the region to compress the conversion layer in the region to form a bearing component with a protective layer having a final layer thickness (de) that is less than 95% of the initial layer thickness (db). The spherical body may be a component part of a hydrostatic finish rolling tool or a hydrostatic deep rolling tool. The spherical body may include a hard metal or a ceramic.

A roll-forming manufacturing method of a roller bearing seal case includes (a) roll-forming, from a cylindrical ring, a first profiled ring having a first section extending along cylinder axis of the cylindrical ring and a second section extending from the first section inward toward the cylinder axis, (b) applying outward pressure to the first section, in direction away from the cylinder axis, to round the first section, and (c) roll-forming a second profiled ring from the first profiled ring.

A roll-forming manufacturing method of a roller bearing seal case includes (a) roll-forming, from a cylindrical ring, a first profiled ring having a first section extending along cylinder axis of the cylindrical ring and a second section extending from the first section inward toward the cylinder axis, (b) applying outward pressure to the first section, in direction away from the cylinder axis, to round the first section, and (c) roll-forming a second profiled ring from the first profiled ring.