B21D53/78

Variable nozzle unit, turbocharger, and method for manufacturing variable nozzle unit
11131237 · 2021-09-28 · ·

A variable nozzle unit includes: a connection pin which includes a shaft; a support ring which is provided with a first through-hole; and a nozzle ring which is provided with a second through-hole, in which the shaft is inserted through the first through-hole and the second through-hole, one end of the shaft is provided with a flange portion having a diameter larger than that of the second through-hole and the other end of the shaft is provided with a head portion having a diameter larger than that of the first through-hole, the flange portion is in contact with the nozzle ring, and an elastic member that urges the support ring toward the nozzle ring is disposed between the head portion and the support ring.

CARBON FIBERS IN CERAMIC CORES FOR INVESTMENT CASTING
20210197249 · 2021-07-01 ·

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core comprising the ceramic particles, binder, and carbon fibers.

CARBON FIBERS IN CERAMIC CORES FOR INVESTMENT CASTING
20210197249 · 2021-07-01 ·

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core comprising the ceramic particles, binder, and carbon fibers.

Hollow airfoil construction utilizing functionally graded materials

A method of forming an airfoil includes the steps of depositing material to form an airfoil in a first layer, and then depositing material in a second layer on the first layer. The first and second layers have distinct densities. An airfoil is also disclosed. The method provides powerful design advantages.

Hollow airfoil construction utilizing functionally graded materials

A method of forming an airfoil includes the steps of depositing material to form an airfoil in a first layer, and then depositing material in a second layer on the first layer. The first and second layers have distinct densities. An airfoil is also disclosed. The method provides powerful design advantages.

Hollow airfoil with catenary profiles

A method of forming a gas turbine engine according to an example of the present disclosure includes, among other things, attaching a first skin to a main body to enclose at least one internal channel, the first skin and the main body cooperating to define pressure and suction sides of an airfoil, holding the first skin and the main body between first and second dies, and pressurizing the at least one internal channel such that walls of the first skin and the main body move outwardly toward surface contours of the first and second dies. A gas turbine engine component is also disclosed.

METHOD OF FORMING GAS TURBINE ENGINE COMPONENTS

A method of forming a gas turbine engine component according to an example of the present disclosure includes, among other things, attaching a cover skin to an airfoil body, the airfoil body and the cover skin cooperating to establish pressure and suction sides of an airfoil, positioning the airfoil between first and second dies of a deforming station, heating the airfoil body to a first predefined temperature threshold between the first and second dies, and moving the first die relative to the second die to hold the airfoil between the first and second dies subsequent to the heating step, and then deforming the airfoil between the first and second dies.

Superplastic forming and diffusion bonding process

A process and apparatus for forming a structure comprising: a) forming a pack from a skin sheet and a core sheet, wherein venting grooves are formed in a surface of a sheet that is adjacent to the other sheet; b) placing the pack in a mould and heating the pack; c) injecting a first gas between the core and skin sheets to urge the skin sheet against the mould; d) injecting a second gas on the side of the core sheet remote from the skin sheet to urge the core sheet against the skin sheet; e) maintaining gas pressure of the second gas thereby diffusion bonding the sheets; and f) withdrawing some or all of the first gas from the cavity.

Superplastic forming and diffusion bonding process

A process and apparatus for forming a structure comprising: a) forming a pack from a skin sheet and a core sheet, wherein venting grooves are formed in a surface of a sheet that is adjacent to the other sheet; b) placing the pack in a mould and heating the pack; c) injecting a first gas between the core and skin sheets to urge the skin sheet against the mould; d) injecting a second gas on the side of the core sheet remote from the skin sheet to urge the core sheet against the skin sheet; e) maintaining gas pressure of the second gas thereby diffusion bonding the sheets; and f) withdrawing some or all of the first gas from the cavity.

ASSEMBLY AND METHOD OF FORMING GAS TURBINE ENGINE COMPONENTS
20200368805 · 2020-11-26 ·

A mounting plate for forming a gas turbine engine component according to an example of the present disclosure includes, among other things, a plate body defining an abutment dimensioned to mate with a forming die. The plate body defines at least one internal cooling circuit. The at least one internal cooling circuit includes a passageway having an intermediate portion interconnecting inlet and outlet portions. The intermediate portion is dimensioned to follow a perimeter of the abutment. The intermediate portion includes a plurality of fins extending partially from a first sidewall towards a second sidewall opposed to the first sidewall. A method of forming a gas turbine engine component is also disclosed.