A fuel tank structure of a straddle vehicle includes a fuel tank which accumulates fuel supplied from a fuel filler port, a fuel tray which is provided above the fuel tank so as to surround the fuel filler port, and a gas-liquid separator which is connected to the fuel tank and separates the fuel into gas and liquid. The gas-liquid separator is spaced apart from the fuel tank and provided on the fuel tray.

A method for manufacturing a bicycle crank is revealed. After being extended, bent and forged, an aluminum alloy pipe becomes an L-shaped part formed by a cylindrical crankshaft portion and an oval crank portion integrally connected to each other. A plug is inserted into an outer end of the crank portion while a periphery of an outer end of the crankshaft portion is punched to form a shaft-connecting portion. An assembling hole is arranged at the outer end of the crank portion, corresponding to the plug. Thus a bicycle crank is produced. Thereby not only the assembly of the bicycle crank is easier and more convenient, the structural strength of the bicycle crank is increased effectively to against vibrations and impacts. The bicycle is lightweight and the bicycle crank is more streamlined so that consumers are attracted. Thereby the market competitiveness is increased.

A method for manufacturing a bicycle crank is revealed. After being extended, bent and forged, an aluminum alloy pipe becomes an L-shaped part formed by a cylindrical crankshaft portion and an oval crank portion integrally connected to each other. A plug is inserted into an outer end of the crank portion while a periphery of an outer end of the crankshaft portion is punched to form a shaft-connecting portion. An assembling hole is arranged at the outer end of the crank portion, corresponding to the plug. Thus a bicycle crank is produced. Thereby not only the assembly of the bicycle crank is easier and more convenient, the structural strength of the bicycle crank is increased effectively to against vibrations and impacts. The bicycle is lightweight and the bicycle crank is more streamlined so that consumers are attracted. Thereby the market competitiveness is increased.

The present invention relates to a forming and manufacturing method of a bicycle shock-absorbing front fork crown. It mainly includes a stamping step that processes and forms an aluminum ingot base material into a crown prototype, wherein the crown prototype includes two shoulders and a solid convex seat, a deep drawing forming step that the solid convex seat is extended and processed to form a front fork tube, an appearance processing step that the front fork crown is formed through processing and forming the two side shoulders and the front fork tube surface, and finally, a drilling process is carried out on the two side shoulders. In this way, the front fork crown with the front fork tube can be formed integrally with an aluminum ingot through a series of processing processes, so that the front fork crown can provide a high-strength anti-vibration function.

The present invention relates to a forming and manufacturing method of a bicycle shock-absorbing front fork crown. It mainly includes a stamping step that processes and forms an aluminum ingot base material into a crown prototype, wherein the crown prototype includes two shoulders and a solid convex seat, a deep drawing forming step that the solid convex seat is extended and processed to form a front fork tube, an appearance processing step that the front fork crown is formed through processing and forming the two side shoulders and the front fork tube surface, and finally, a drilling process is carried out on the two side shoulders. In this way, the front fork crown with the front fork tube can be formed integrally with an aluminum ingot through a series of processing processes, so that the front fork crown can provide a high-strength anti-vibration function.

A bottom bracket shell assembly includes left and right sidewalls. The left and right sidewalls each include a peripheral rim and a lateral surface. The lateral surfaces define a generally circular void. A bearing support is disposed at the voids of the left and right sidewalls. Left and right first bosses project away from the left and right sidewalls at a periphery of the lateral surface. The first bosses include boss ends configured to connect to a first tubular member. The left and right sidewalls are joined at the peripheral rim to form contiguous front and rear surfaces. The present disclosure maximizes the strength to weight ratio for low modulus frame materials.

A bottom bracket shell assembly includes left and right sidewalls. The left and right sidewalls each include a peripheral rim and a lateral surface. The lateral surfaces define a generally circular void. A bearing support is disposed at the voids of the left and right sidewalls. Left and right first bosses project away from the left and right sidewalls at a periphery of the lateral surface. The first bosses include boss ends configured to connect to a first tubular member. The left and right sidewalls are joined at the peripheral rim to form contiguous front and rear surfaces. The present disclosure maximizes the strength to weight ratio for low modulus frame materials.

A cassette for a bicycle may include a plurality of sprocket portions joined together into a single unit. The cassette may include a cavity formed in the large end of the cassette. A related manufacturing method may include joining a first generally planar sprocket portion having a plurality of connector portions extending transverse to the plane of the first sprocket portion, to a second generally planar sprocket portion, e.g., by fusing at least one of the connector portions to the second sprocket portion.

A cassette for a bicycle may include a plurality of sprocket portions joined together into a single unit. The cassette may include a cavity formed in the large end of the cassette. A related manufacturing method may include joining a first generally planar sprocket portion having a plurality of connector portions extending transverse to the plane of the first sprocket portion, to a second generally planar sprocket portion, e.g., by fusing at least one of the connector portions to the second sprocket portion.

A handle includes handle grips and a handle pipe including an attachment portion, a first grip portion, a second grip portion, a first bent portion between the attachment portion and the first grip portion, and a second bent portion between the attachment portion and the second grip portion. The first grip portion includes a first overlapping region overlapping a first handle grip and a first non-overlapping region not overlapping the first handle grip. The second grip portion includes a second overlapping region overlapping a second handle grip and a second non-overlapping region not overlapping the second handle grip. The first and second non-overlapping regions each include a thick portion having a thickness larger than, or equal to, a thickness of the attachment portion. The first and second overlapping regions each include a thin portion having a thickness smaller than the thickness of the thick portion.