B21D53/88

Tool for internal high-pressure shaping and method for shaping a workpiece by internal high-pressure shaping

A tool for the internal high-pressure shaping of a workpiece, in particular for producing a tubular structural component for a motor vehicle, is provided. The tool includes at least three movable tool segments, which bound a shaping cavity for accommodating and shaping the workpiece. The movable tool segments, at least in some sections, completely form the shaping cavity in a closed state of the tool. A method for shaping a workpiece by internal high-pressure shaping is also provided.

Torsion beam manufacturing method and torsion beam manufacturing apparatus

This torsion beam manufacturing method is for manufacturing a torsion beam including a central portion of which a cross-section orthogonal to a longitudinal direction is a closed cross-section having a substantial V-shape or a substantial U-shape at any position in the longitudinal direction, and a shape changing portion which has a connection region leading to the central portion and including a closed cross-section having a shape different from the shape of the closed cross-section of the central portion. This torsion beam manufacturing method has a compression step of thickening at least the connection region through application of a compression force in the longitudinal direction to at least the connection region of a torsion beam material to obtain the torsion beam, the torsion beam material being formed with the central portion and the shape changing portion.

Torsion beam manufacturing method and torsion beam manufacturing apparatus

This torsion beam manufacturing method is for manufacturing a torsion beam including a central portion of which a cross-section orthogonal to a longitudinal direction is a closed cross-section having a substantial V-shape or a substantial U-shape at any position in the longitudinal direction, and a shape changing portion which has a connection region leading to the central portion and including a closed cross-section having a shape different from the shape of the closed cross-section of the central portion. This torsion beam manufacturing method has a compression step of thickening at least the connection region through application of a compression force in the longitudinal direction to at least the connection region of a torsion beam material to obtain the torsion beam, the torsion beam material being formed with the central portion and the shape changing portion.

Manufacturing apparatus and manufacturing method for hat-shaped cross-section component

A manufacturing apparatus for a hat-shaped cross-section component includes a die having first molding surfaces, a pad having a second molding surface, a punch having a third molding surface, a holder having fourth molding surfaces, and a first restraint portion. An upright wall is molded between a top and each of flanges by moving the pad and the punch relative to the die and the holder, or moving the die and the holder relative to the pad and the punch. The first restraint portion is configured to, during a period from when a top forming part is sandwiched by the second molding surface and the third molding surface to when the upright walls are molded, suppress displacement of the top forming part in a longitudinal direction of the top forming part relative to the second molding surface and the third molding surface.

Roll stamping apparatus and method
11571729 · 2023-02-07 · ·

A roll stamping apparatus includes sets of rollers rotating while facing each other so as to press opposite surfaces of a material which is continuously supplied to move between the rollers; and molding portions having a stamping structure applied to outer surfaces of the sets of rollers so as to mold the material, wherein a plurality of sets of rollers are disposed in a movement direction of the material, the molding portions of the sets of rollers are formed to sequentially change a cross section of the material in the movement direction of the material, wherein at least one of the sets of rollers before a final set of rollers through which the material finally passes is a set of over-molding rollers having molding portions of which a length in a circumferential direction is longer than a length of the molding portions of the final set of rollers.

FORMED ARTICLE, STRUCTURAL MEMBER USING THE SAME, AND MANUFACTURING METHOD OF FORMED ARTICLE
20230101313 · 2023-03-30 · ·

A long formed article made of one steel sheet includes a top sheet portion extending in a longitudinal direction, a standing wall portion extending downward from each of both edges of the top sheet portion in a width direction, and a protrusion portion formed in a portion of the top sheet portion in the longitudinal direction by overlapping a portion extending toward an outside from each of both ends of the top sheet portion in the width direction and a portion extending toward the outside from an upper end of the standing wall portion, in a non-protrusion region, a recessed part extending in the longitudinal direction is formed in the top sheet portion, and a total value α of inner surface peripheral lengths of the top sheet portion and the standing wall portion in a cross section of the formed article perpendicular to the longitudinal direction in a protrusion region and a total value β of inner surface peripheral lengths of the top sheet portion, the standing wall portion, and the recessed part in the cross section of the formed article perpendicular to the longitudinal direction in the non-protrusion region satisfy 1.01≤β/α≤1.50.

Hollow stabilizer, stabilizer manufacturing device, and method for manufacturing hollow stabilizer

A hollow stabilizer includes a curved part having eight regions defined in a cross section. A first region includes a 90° first part when the center of the inside of the curve is taken to be at 0° and the center of the outside of the curve is taken to be at 180°. A third region includes a 0° third part. A fifth region includes a 270° fifth part. A seventh region includes a 180° seventh part. The radii of curvature of the respective outer surfaces of the third part and the seventh part are larger and the radii of curvature of the respective outer surfaces of the second part and the sixth part are smaller than the radii of curvature of the respective outer surfaces of the fourth part and the fifth part.

Manufacturing device and manufacturing method for component having hat-shaped section

A manufacturing device manufactures a component having a hat-shaped section as a pad and a punch sandwiching a center portion of a metal plate, and a die and a holder sandwiching both side portions of the metal plate are moved relative to each other in the upper-lower direction. The manufacturing device includes the die, the pad provided inside an opening of the die so that the pad is able to move relative to the die, the punch arranged to face the pad in the upper-lower direction, the holder arranged around the punch so as to face the die in the upper-lower direction and be able to move downwardly, and a locking block provided on the holder. The locking block is moved from a non-facing position to a facing position and inserted between the pad and the holder after mold closing and before mold opening.

Manufacturing device and manufacturing method for component having hat-shaped section

A manufacturing device manufactures a component having a hat-shaped section as a pad and a punch sandwiching a center portion of a metal plate, and a die and a holder sandwiching both side portions of the metal plate are moved relative to each other in the upper-lower direction. The manufacturing device includes the die, the pad provided inside an opening of the die so that the pad is able to move relative to the die, the punch arranged to face the pad in the upper-lower direction, the holder arranged around the punch so as to face the die in the upper-lower direction and be able to move downwardly, and a locking block provided on the holder. The locking block is moved from a non-facing position to a facing position and inserted between the pad and the holder after mold closing and before mold opening.

SHOCK ABSORBING MEMBER, METHOD FOR PRODUCING SHOCK ABSORBING MEMBER, AND METHOD FOR PRODUCING STEEL SHEET FOR COLD PLASTIC WORKING

A shock absorbing member which can increase impact absorption energy and also enables thinning of a steel sheet that is a starting material, a method for producing the shock absorbing member, and a method for producing a steel sheet for cold plastic working are provided. The shock absorbing member includes a ridge portion formed in a curved shape as viewed from a longitudinal direction, and a wall portion extending from the ridge portion. In the wall portion, a ratio σ.sub.5/τ.sub.5 between a tensile stress σ.sub.5 when an elongation in a tensile test is 5% and a shear stress τ.sub.5 when a shear strain in a shear test is 5√3% is 1.70 or less, or a ratio σ.sub.10/τ.sub.10 between a tensile stress σ.sub.10 when an elongation in a tensile test is 10% and a shear stress τ.sub.10 when a shear strain in a shear test is 10√3% is 1.70 or less.