The present invention provides a mandrel tool and method for more efficiently and consistently forming various shapes of material. In one embodiment of the invention, a pair of pliers having mandrel jaws that are shaped with a uniform cross sectional area throughout a length of the mandrel jaw is used to replace the traditional tapered mandrel. Because the mandrel jaws have a uniform cross sectional area, the wire, for example, can be wrapped multiple times around the mandrel jaw when it is desired to produce multiples of the same shape. For added versatility, the pliers can have opposing mandrel jaws, with different size cross sectional area.

A three-dimensional wire bending jig is disclosed. The jig includes a tubular body having an outer diameter and an inner diameter. The body has a plurality of through-openings formed therein. The plurality of through-openings form a repeating pattern around the body. A kit including the jig, a plurality of pins, and a retaining member is also provided.

A tool device is disclosed for generating a curved terminal from an insulation stripped end of an electrical wire. The tool device includes a first member having a first and a second end the first member having a longitudinal axis. A second member is disposed adjacent to the first member, the second member having a first and a second extremity. The second member defines a further longitudinal axis which is disposed substantially parallel to and spaced from the longitudinal axis of the first member. The arrangement is such that a space is defined between the first member and the second member for the reception therein of the insulation stripped end of the electrical wire. The curved terminal is generated during relative movement of the axes around the insulation stripped end of the electrical wire.

The present invention is a method and apparatus for forming wire loops using wire looping pliers. In one embodiment of the invention, the pair of wire pliers having a cylindrical jaw and a recessed jaw for accepting the cylindrical jaw allows the user of the tool to make symmetrical wire loops on a consistent basis. Additionally, the width of the recessed jaw can be set such that the user can use the recessed jaw to measure the distance from a particular point where the neck of the wire loop should be broken. The recessed surface of the recessed jaw and the cylindrical jaw mate together in such a manner as to provide uniform pressure around a significant portion of the loop so as to prevent marring of the surface of the wire.

A handheld loop former for beading wire is provided. The loop former comprises a cutting lever, a slotted forming platform, a forming lever, and two scissors links. The cutting lever has a combination shear blade/forming die at its distal end. The slotted forming platform has a medially located slot, a shearing ledger, and a forming stanchion. The forming lever has a second forming die at its distal end. The cutting lever, forming platform at the medially located slot, and forming lever are journaled together with a pivot pin. Each of the forming lever and the cutting lever is journaled to one of the scissors links. Both scissors links are journaled to the forming platform. The sheer blade/forming die passes closely to the shearing ledger and with the second forming die envelops the forming stanchion when the forming lever and cutting lever are urged together. The forming platform is drawn proximally.

A method for processing a cable includes a drawing-out step and a placement step. In the drawing-out step, a loop of the cable is drawn out over a guide body arranged on a loop placement surface. The loop is drawn out to a specified length using a driven dog. In the placement step, the loop is placed onto the loop placement surface by the dog. In the process, the loop is placed over the guide body.

The present invention provides a mandrel tool and method for more efficiently and consistently forming various shapes of material. In one embodiment of the invention, a pair of pliers having mandrel jaws that are shaped with a uniform cross sectional area throughout a length of the mandrel jaw is used to replace the traditional tapered mandrel. Because the mandrel jaws have a uniform cross sectional area, the wire, for example, can be wrapped multiple times around the mandrel jaw when it is desired to produce multiples of the same shape. For added versatility, the pliers can have opposing mandrel jaws, with different size cross sectional area.

An apparatus is provided which makes a border wire having a rectangular cross-section. The apparatus is adapted to receive a roll of wire having a circular cross-section, straighten the wire and change the cross-section of the wire to rectangular. The reconfigured wire is then accumulated, passed through another straightener, cut to size and then bent into a rectangular configuration. Opposed ends of the piece of wire having a rectangular cross-section are welded together to complete the border wire. The apparatus has an ejector which removes the completed border wire from the apparatus.

A tool is provided for bending wire for use in earrings. The tool has a two handles; an anvil plate; two terraced floating bars; two forming links, each having a stanchion projecting therefrom and a forming link rod projecting from the first forming link; an upper and lower linkage arm; a translating pin; and a planetary gear having an eccentric forming rod projecting from its lower face. The anvil plate has a longitudinal slot and arcuate minor and major forming slots formed therethrough; a circumferential gear formed on one side of the anvil plate, adjacent and exterior to the major forming slot, spanning less than 360; and a retaining wall and a forming anvil formed on the other side of the anvil plate. The handles are pivotally joined to the anvil plate such that the forming link rod and a stanchion engage a wire lying against the retaining wall.

The present invention is a method and apparatus for forming wire loops using wire looping pliers. In one embodiment of the invention, the pair of wire pliers having a cylindrical jaw and a recessed jaw for accepting the cylindrical jaw allows the user of the tool to make symmetrical wire loops on a consistent basis. Additionally, the width of the recessed jaw can be set such that the user can use the recessed jaw to measure the distance from a particular point where the neck of the wire loop should be broken. The recessed surface of the recessed jaw and the cylindrical jaw mate together in such a manner as to provide uniform pressure around a significant portion of the loop so as to prevent marring of the surface of the wire.