An apparatus for molding a hairpin inserted into a stator core includes a clamping unit including a connection bracket mounted on a front end of a robot arm and at least one clamper mounted on the connection bracket and configured to be reciprocally driven in opposite directions in a straight line, and a mold unit detachably coupled with the at least one clamper and configured to press mold a head portion of the hairpin by a molding jig configured to be driven by the at least one clamper.

A material-forming device for a wire mesh includes a plurality of contact rods that are supported by the frame and configured to threadedly receive a sheet of wire mesh that moves through the plurality of contact rods in a downstream direction. An inner contact rod and an outer contact rod are each configured to engage a first side of the sheet of wire mesh, and a middle contact rod is positioned between the inner contact rod and the outer rod and configured to engage a second side of the sheet of wire mesh that opposes the first side. The shape of the outer contact rod and/or the inner contact rod is configured to bend the sheet of wire mesh around the middle contact rod as the sheet of wire mesh moves in the downstream direction.

An apparatus for molding a hairpin inserted into a stator core includes a clamping unit including a connection bracket mounted on a front end of a robot arm and at least one clamper mounted on the connection bracket and configured to be reciprocally driven in opposite directions in a straight line, and a mold unit detachably coupled with the at least one clamper and configured to press mold a head portion of the hairpin by a molding jig configured to be driven by the at least one clamper.

The present invention is directed to a method and apparatus for replacing a bucket handle. The replacement handle is fashioned from a length of workable metal tubing. Holes are drilled where the original handle was attached, the holes slightly larger than the original mounting apertures. The tubing is bent into a desired shape and flattened at opposing ends. The drilled apertures are reinforced before fasteners are used to attach the flattened ends to the bucket.

Machine for working bars, suitable for working at least one bar having a mainly oblong development; the machine comprises at least two support sliders, of which at least one is mobile reciprocally toward/away from the other along an axis of movement and each provided with a work plane on which at least one curving unit is installed, suitable to curve at least a longitudinal portion of said bar, and at least a first bending unit, provided with a first contrast element having a first bending radius, and with a first bending element selectively rotatable about said first contrast element in order to bend said bar around the latter.

A cable bending system comprises at least one bending module. The bending module includes an active actuator having a first body, and an active rod mounted in the first body. The active rod is movable in a first direction perpendicular to an axial direction of a cable to be bent. A passive actuator of the bending module includes a second body connected to the first body and defines a shaping cavity open to the active rod. The active rod pushes a portion of the cable into the shaping cavity of the second body in the first direction for bending the portion of the cable.

A battery manufacturing device for manufacturing a cylindrical battery by folding a positive electrode tab connected to a top cap includes a jig that makes a pendulum swing and presses a positive electrode tab; an adjusting member that forms a turning radius of the pendulum swing; and a folding knife that presses a folding part of the positive electrode tab. A method of using the battery manufacturing device is also provided.

A wire forming press apparatus includes a press having a die assembly including a displaceable upper die moved with respect to a fixed lower die. A first lever arm is manually displaced to perform a first operation in a first direction on a wire blank positioned between the upper die and the lower die. A second lever arm is manually displaced to perform a second operation in a second direction opposite to the first direction on the wire blank. A first gear set is connected to and rotated by displacement of the first lever arm. A second gear set is connected to and is rotated by displacement of the second lever arm.

In an embodiment a method includes cutting a material coil by a predetermined length, forming a vertex and inclined portions on the material coil, loading the vertex and the inclined portion so as to be interposed between an upper mold and a lower mold, forming the vertex into a front/rear bent portion so that the inclined portions are positioned on different lines based on the vertex by combining the upper and lower molds, loading ends of the inclined portions so as to be interposed between clamping pins and rotating a clamping part so that the inclined portions are rounded in front and rear directions.

A method can be used for inserting a hairpin in a stator core. The method includes unwinding a coil spiral-wound on an uncoiler, forming a decoated portion by decoating a predetermined portion on the coil, bending the coil in multiple stages to two-dimensionally form a leg portion and a head portion of a hairpin, cutting the coil formed with the leg portion and the head portion by a predetermined length, and moving the hairpin to be inserted into a stator core while three-dimensionally forming the head portion.