Accuracy of feedforward control for a wire straightener is improved. A feedback operation amount to a straightener is determined by a feedback control means based on an error between a target curvature and a straightening curvature. A feedforward compensation means determines a feedforward compensation value from a measurement value of the straightener using a prediction model. A learning means performs machine learning on the prediction model using teaching data. The learning means adds at least one combination including the measurement value and a manipulated variable when an absolute value of an error is smaller than a reference value to the teaching data.

A system and method for cleaning, protecting and lubricating hyperbolic rollers and bearings for bending, using air and oil, placed in a rotating rotor (1) that contains rollers (32) placed on bearings (34) and shafts (33) inside roller housings (30), where rollers (32) are positioned at an angle with respect to the bending axis and, as bending occurs they cause bending and also as rotor (1) rotates around the item being bent it straightens and feeds the item. Rollers (32) are placed on bearings (34) and are protected through rotational seals (35). The bearings' (34) area of rollers (32) inside the rotational seal (35) is supplied with air at pressure higher than the atmospheric, so that inflow of contaminants are inhibited, or is supplied with air enriched with oil so that bearings (34) are lubricated, and rotational seals (35) located next to bearings (34) of the rollers (32) allow the air flow from the area between the bearings towards the surrounding area.

A system and method for cleaning, protecting and lubricating hyperbolic rollers and bearings for bending, using air and oil, placed in a rotating rotor (1) that contains rollers (32) placed on bearings (34) and shafts (33) inside roller housings (30), where rollers (32) are positioned at an angle with respect to the bending axis and, as bending occurs they cause bending and also as rotor (1) rotates around the item being bent it straightens and feeds the item. Rollers (32) are placed on bearings (34) and are protected through rotational seals (35). The bearings' (34) area of rollers (32) inside the rotational seal (35) is supplied with air at pressure higher than the atmospheric, so that inflow of contaminants are inhibited, or is supplied with air enriched with oil so that bearings (34) are lubricated, and rotational seals (35) located next to bearings (34) of the rollers (32) allow the air flow from the area between the bearings towards the surrounding area.

A processing method of NPR steel rebar rod is disclosed. The NPR steel rebar is cold processed and has a yield strength of 800˜950 MPa, a tensile strength of 900˜1100 MPa, and a percentage elongation at maximum force of not less than 10˜40%. The processing method comprises the following steps: a I-shaped placing step L20, an uncoiling step L30, a flattening step L40, a butt welding step L50, a sandblasting step L60, a straightening step L70, a pointing step L80, a hydraulic head-pushing step L90, a cold drawn spiral ribbing step L10, a straight forward continuous wire drawing and traction step L11, a pre-straightening step L12, a fine straightening step L13, and a cutting-off step L14. The processing method can meet the automatic intelligent production requirements of NPR steel rebar, cold rolled spiral NPR steel rebar, and pre-stressed NPR steel rebar.

Methods and apparatus to determine a plunge depth position of material conditioning machines are disclosed. An example method for setting a plunge depth of a leveler includes incrementally adjusting, via an actuator, a first work roll relative to a second work roll between a plurality of incremental plunge depth positions; measuring a pressure value in the actuator at the respective incremental plunge depth positions; associating the measured pressure values with the corresponding incremental plunge depth positions; detecting a smallest one of the measured pressure values; and identifying a first one of the incremental plunge depth positions corresponding to the smallest one of the measured pressure values.

Methods and apparatus to determine a plunge depth position of material conditioning machines are disclosed. An example method for setting a plunge depth of a leveler includes incrementally adjusting, via an actuator, a first work roll relative to a second work roll between a plurality of incremental plunge depth positions; measuring a pressure value in the actuator at the respective incremental plunge depth positions; associating the measured pressure values with the corresponding incremental plunge depth positions; detecting a smallest one of the measured pressure values; and identifying a first one of the incremental plunge depth positions corresponding to the smallest one of the measured pressure values.

The present invention is directed to an improved metal strips straightener, including an infeed device and a pressure frame. The infeed device has one or more leveling rollers, and the pressure frame has a roller frame. The roller frame has one or more roller blocks to bring a metal strip into a upward full encirclement wrap. Each roller block is attached with a camshaft, where each camshaft is connected to a motorized drive system. Rotation of the camshafts actuates the roller blocks to move the metal strips, applying pressure on the metal strips during the passing through of the roller blocks. A closing cylinder is attached to one end of a roller block, where the closing cylinder has a convex contact surface. Multiple roller blocks are connected to each adjacent roller blocks via their connected closing cylinders.

The present invention is directed to an improved metal strips straightener, including an infeed device and a pressure frame. The infeed device has one or more leveling rollers, and the pressure frame has a roller frame. The roller frame has one or more roller blocks to bring a metal strip into a upward full encirclement wrap. Each roller block is attached with a camshaft, where each camshaft is connected to a motorized drive system. Rotation of the camshafts actuates the roller blocks to move the metal strips, applying pressure on the metal strips during the passing through of the roller blocks. A closing cylinder is attached to one end of a roller block, where the closing cylinder has a convex contact surface. Multiple roller blocks are connected to each adjacent roller blocks via their connected closing cylinders.

A straightening device (15) for aligning a line (11) along a delivery route. The device including a straightening stand (20) having a first row of rollers (21) and a second row of rollers (31) which rows can be moved relative to one another and between which the delivery route of the line runs. At least one of the two rows of rollers (21, 31) has a plurality of rotatable rollers (25, 35). A braking device (40) is provided for braking at least one of the rotatable rollers (25, 35) of at least one of the two rows of rollers (21, 31) in the straightening stand. A method for braking at least one rotatable roller (25, 35) of at least one of the two rows of rollers (21, 31) in a straightening device, a cable processing machine with a straightening device, and an upgrade kit for a cable processing machine.

A straightening device (15) for aligning a line (11) along a delivery route. The device including a straightening stand (20) having a first row of rollers (21) and a second row of rollers (31) which rows can be moved relative to one another and between which the delivery route of the line runs. At least one of the two rows of rollers (21, 31) has a plurality of rotatable rollers (25, 35). A braking device (40) is provided for braking at least one of the rotatable rollers (25, 35) of at least one of the two rows of rollers (21, 31) in the straightening stand. A method for braking at least one rotatable roller (25, 35) of at least one of the two rows of rollers (21, 31) in a straightening device, a cable processing machine with a straightening device, and an upgrade kit for a cable processing machine.