Patent classifications
B21H1/06
ENDLESS METAL RING MANUFACTURING METHOD AND ENDLESS METAL RING RESIN REMOVAL DEVICE
Provided is an endless metal ring manufacturing method for manufacturing an endless metal ring by carrying out a barrel polishing step for polishing the endless metal ring by using a barrel of a resin material, a rolling step for rolling the endless metal ring which was cleaned, and a nitriding step for nitriding the endless metal ring which was rolled, wherein after the barrel polishing step and before the rolling step, provided is a resin removing step for removing resin that has adhered to the endless metal ring.
ENDLESS METAL RING MANUFACTURING METHOD AND ENDLESS METAL RING RESIN REMOVAL DEVICE
Provided is an endless metal ring manufacturing method for manufacturing an endless metal ring by carrying out a barrel polishing step for polishing the endless metal ring by using a barrel of a resin material, a rolling step for rolling the endless metal ring which was cleaned, and a nitriding step for nitriding the endless metal ring which was rolled, wherein after the barrel polishing step and before the rolling step, provided is a resin removing step for removing resin that has adhered to the endless metal ring.
ENDLESS METAL RING MANUFACTURING METHOD AND ENDLESS METAL RING RESIN REMOVAL DEVICE
Provided is an endless metal ring manufacturing method for manufacturing an endless metal ring by carrying out a barrel polishing step for polishing the endless metal ring by using a barrel of a resin material, a rolling step for rolling the endless metal ring which was cleaned, and a nitriding step for nitriding the endless metal ring which was rolled, wherein after the barrel polishing step and before the rolling step, provided is a resin removing step for removing resin that has adhered to the endless metal ring.
Radial rolling process for ring product that can control strain distribution of ring product
The invention provides a radial ring rolling process for controlling strain distribution of a ring product. In the process, a ring blank is rolled by a main roll and a mandrel that are driven to rotate, while a gap between the main roll and the mandrel continuously decreases in the radial direction of the ring blank. The process includes (A) according to dimensions of the ring product and expected strain, a rolling ratio is firstly determined, dimensions of the ring blank is calculated based on the rolling ratio and the dimensions of the ring product; (B) a rotation speed curve of the mandrel is determined based on the rotation and the radial feeding speeds of the main roll; (C) the ring blank is rolled according to the rotation and radial feeding speeds of the main roll and the calculated rotation speed of mandrel in step (B).
Radial rolling process for ring product that can control strain distribution of ring product
The invention provides a radial ring rolling process for controlling strain distribution of a ring product. In the process, a ring blank is rolled by a main roll and a mandrel that are driven to rotate, while a gap between the main roll and the mandrel continuously decreases in the radial direction of the ring blank. The process includes (A) according to dimensions of the ring product and expected strain, a rolling ratio is firstly determined, dimensions of the ring blank is calculated based on the rolling ratio and the dimensions of the ring product; (B) a rotation speed curve of the mandrel is determined based on the rotation and the radial feeding speeds of the main roll; (C) the ring blank is rolled according to the rotation and radial feeding speeds of the main roll and the calculated rotation speed of mandrel in step (B).
Method of producing Ni-based superalloy
A method of producing a Ni-based superalloy is provided. A hot working material is used and consisting of a specific composition and has a solvus temperature of a phase of 1050 C. or more. The method includes: performing heating in a temperature of 980 C. to 1050 C. with an upper limit of 30 C. from the solvus temperature of the phase, for 10 hours or longer; and performing hot working on the material at a working speed of a strain rate of 2.0/second or more in the above temperature range.
Method of producing Ni-based superalloy
A method of producing a Ni-based superalloy is provided. A hot working material is used and consisting of a specific composition and has a solvus temperature of a phase of 1050 C. or more. The method includes: performing heating in a temperature of 980 C. to 1050 C. with an upper limit of 30 C. from the solvus temperature of the phase, for 10 hours or longer; and performing hot working on the material at a working speed of a strain rate of 2.0/second or more in the above temperature range.
Material for ring rolling
The present invention provides a high quality material for ring rolling. The material includes radially outer and inner peripheral surfaces. In the material, a center of gravity on a half section is located so as to be closer to the outer peripheral surface in contact with a main roll than a center of the half section in a thickness direction, a shape of the half section includes a height reducing portion having a height from a center line dividing the half section into halves in a height direction, this height is gradually reduced toward the inner peripheral surface in contact with a mandrel roll, and the shape is formed in a substantially linear symmetry such that the center line is a symmetric axis. A height of the inner peripheral surface is from 20% to 50% of a maximum height of the material.
Material for ring rolling
The present invention provides a high quality material for ring rolling. The material includes radially outer and inner peripheral surfaces. In the material, a center of gravity on a half section is located so as to be closer to the outer peripheral surface in contact with a main roll than a center of the half section in a thickness direction, a shape of the half section includes a height reducing portion having a height from a center line dividing the half section into halves in a height direction, this height is gradually reduced toward the inner peripheral surface in contact with a mandrel roll, and the shape is formed in a substantially linear symmetry such that the center line is a symmetric axis. A height of the inner peripheral surface is from 20% to 50% of a maximum height of the material.
METHOD AND DEVICE FOR PRODUCING A ROLLING BEARING CAGE FROM A SLEEVE-LIKE BLANK
A method is provided for producing an angular bearing cage from a sleeve-like blank. In order to significantly reduce the manufacturing costs compared to known solutions even for small series, the method comprises the following steps of: Step A: providing a sleeve-like blank extending along an axis. Step B: rolling a wall section to be formed of the blank while changing the angle of the wall section to be formed relative to the axis of the blank. Step C: introducing rolling element pockets into the rolled wall section. A corresponding device and a correspondingly produced rolling bearing cage or angular bearing cage are also provided.