In combination, a manway cover and a manway flange having one or more bolt opening(s) and a pull-up bolt assembly adapted to be used for supporting a hinge component to the manway cover, the manway flange, or both, where the pull-up bolt assembly having a pull-up bolt member, a nut component, a tapered member, and an expandable friction member, where one or more structures selected from a thread, a ridge and/or a groove disposed on an outside surface of the expandable friction member and the one or more bolt opening(s) having an inside surface adapted for mating with the corresponding one or more structures of the expandable friction member whereby, when the pull-up bolt assembly is engaged within the one or more bolt opening(s), the one or more structures aligns with the corresponding inside surface of the one or more bolt opening(s).

In combination, a manway cover and a manway flange having one or more bolt opening(s) and a pull-up bolt assembly adapted to be used for supporting a hinge component to the manway cover, the manway flange, or both, where the pull-up bolt assembly having a pull-up bolt member, a nut component, a tapered member, and an expandable friction member, where one or more structures selected from a thread, a ridge and/or a groove disposed on an outside surface of the expandable friction member and the one or more bolt opening(s) having an inside surface adapted for mating with the corresponding one or more structures of the expandable friction member whereby, when the pull-up bolt assembly is engaged within the one or more bolt opening(s), the one or more structures aligns with the corresponding inside surface of the one or more bolt opening(s).

A hollow screw and related process of making is provided, wherein the hollow screw is formed from a generally circular corrosion resistant stainless steel disk cut from flat roll stock. The hollow screw includes a head and an elongated and hollow shaft having a wall thickness between about 0.2 to about 0.7 millimeters extending therefrom and defining a shank portion and a threaded portion having a plurality of threads thereon with a rotational drive mechanism configured to facilitate tightening via the threads. The process involves annealing to soften the stamped hollow screw, followed by thread rolling, and then age hardening the hollow screw. As such, the resultant hollow screw is relatively lightweight, about 50% the mass of a solid core screw made from the same material, with a sufficient thread strength to meet most aerospace applications and contributes to important aircraft fuel economy.

A hollow screw and related process of making is provided, wherein the hollow screw is formed from a generally circular corrosion resistant stainless steel disk cut from flat roll stock. The hollow screw includes a head and an elongated and hollow shaft having a wall thickness between about 0.2 to about 0.7 millimeters extending therefrom and defining a shank portion and a threaded portion having a plurality of threads thereon with a rotational drive mechanism configured to facilitate tightening via the threads. The process involves annealing to soften the stamped hollow screw, followed by thread rolling, and then age hardening the hollow screw. As such, the resultant hollow screw is relatively lightweight, about 50% the mass of a solid core screw made from the same material, with a sufficient thread strength to meet most aerospace applications and contributes to important aircraft fuel economy.

A screw includes a shank portion, an outer thread portion and a laterally-extruded thread portion. The shank portion has an outer circumferential surface on which to form the outer thread portion having grooves. In a thread-rolling process, the laterally-extruded thread portions is formed by laterally extruding an inclined wall of one groove with respect to a longitudinal direction thereof such that a laterally-extruded portion is protruded in an adjacent groove and is tightly engaged with an inclined surface of a groove of inner threads of a screw hole

The compound die includes a working surface with a coarse end for forming coarse threads and a fine end for forming fine threads. The coarse end has coarse crests and coarse roots thereon angled at a coarse thread pitch angle for the screw to be formed. The fine end has fine crests and fine roots formed into a working surface thereof at an angle matching a pitch angle for the fine threads of the screw to be formed. A transition is provided between the coarse end and fine end where each of the coarse roots is aligned with one of the fine roots. A screw such as a bolt is roll formed by first being rolled between a standard die parallel with the compound die and a course end of the compound die, followed by rolling between the standard die and the fine end of the compound die.

The compound die includes a working surface with a coarse end for forming coarse threads and a fine end for forming fine threads. The coarse end has coarse crests and coarse roots thereon angled at a coarse thread pitch angle for the screw to be formed. The fine end has fine crests and fine roots formed into a working surface thereof at an angle matching a pitch angle for the fine threads of the screw to be formed. A transition is provided between the coarse end and fine end where each of the coarse roots is aligned with one of the fine roots. A screw such as a bolt is roll formed by first being rolled between a standard die parallel with the compound die and a course end of the compound die, followed by rolling between the standard die and the fine end of the compound die.

By changing the timing of applying a heat treatment, a high-strength aluminum based alloy-made fastening part having an unprecedented tensile strength or other strength property and a method for manufacturing of the same are provided. The method is characterized in that an aluminum based alloy-made material is subjected to a solution treatment and is then age-hardened; work hardening is further applied to a shaft portion by drawing thereof in a heading process; and the shaft portion is thereafter subjected to a process of rolling male threads.

By changing the timing of applying a heat treatment, a high-strength aluminum based alloy-made fastening part having an unprecedented tensile strength or other strength property and a method for manufacturing of the same are provided. The method is characterized in that an aluminum based alloy-made material is subjected to a solution treatment and is then age-hardened; work hardening is further applied to a shaft portion by drawing thereof in a heading process; and the shaft portion is thereafter subjected to a process of rolling male threads.

A method of manufacturing a screw having a predetermined thread geometry and a screw tip, comprising the steps of: providing a screw blank having a first diameter, the screw blank having a first end corresponding to the leading end of the screw to be manufactured from the screw blank and a second end corresponding to the trailing end of the screw to be manufactured from the screw blank; reducing the first diameter to a second diameter in a first portion adjacent to the first end of the screw blank; processing the blank in said first portion by rolling with flat dies to form a thread in the first portion and said tip as a threaded tip at the first end; and processing the blank in a second portion adjoining the first portion by rolling in an axial continuous process to form a thread in the second portion which continuously continues the thread in the first portion, wherein the first and second diameters of the screw blank are each selected such that during processing in steps C and D a uniform or at least approximately uniform thread having the predetermined thread geometry is formed which extends over the first and second portions.