Patent classifications
B21H5/02
Method for manufacturing a gear
A method for manufacturing a gear which effectively prevent a crack from occurring inside a tooth part when rolling processing is performed on a teeth part of a gear raw material is achieved. A method according to one embodiment for manufacturing a gear by performing rolling processing on a tooth part of a sintered gear raw material. The method includes, when the rolling processing is performed on the tooth part of the gear raw material, pressing the gear raw material toward a center of rotation of the gear raw material by a rolling machine and, when at least the rolling processing is performed on the tooth part of the gear raw material toward a center of a thickness thereof by a pressing machine, pressing a region where an internal density of the tooth part of the gear raw material decreases.
COLD ROLLING MACHINE AND METHOD FOR PRODUCING A PROFILE ON A WORKPIECE
A cold rolling machine and method for producing a profile on a workpiece. The cold rolling machine having two constructed tool units. Each tool unit has at least one rolling rod extending in the longitudinal direction, a tool slide, a slide drive device, a pivoting carrier and a pivot drive. The at least one rolling rod is fastened to the tool slide and can be moved in the longitudinal direction by the slide drive device. The pivoting carrier can be pivoted about a pivot axis extending in the longitudinal direction by a pivot drive. The tool slide is arranged on the pivoting carrier. An angle of inclination can thereby be set between the two rolling rods, which angle of inclination can have, for example, a value of 0 degrees to 2.0 degrees or to 0.2 degrees. Conical profiles can thereby be produced in the workpiece.
Method for producing a gas or liquid tank
The invention relates to a method for shaping a workpiece having a drum-type peripheral wall, on the inner face of which an inner profile featuring longitudinal ribs is formed by feeding at least one profiling roll to said inner face. According to the invention, at least one rotatably mounted profiling roll is fed to an inner face of the peripheral wall of the workpiece, and said at least one profiling roll rotates relative to the inner face of the peripheral wall such that the inner profile is formed in the inner face in a non-cutting manner.
Method and device for producing rotationally symmetrical metal components
A method for producing rotationally symmetric structural components of metal, in particular steel, is provided. A blank is arranged in a torsion-proof manner on a first receptacle, the receptacle is rotated about a rotation axis so that the blank is caused to rotate about this rotation axis, at least one linear shaping element with a contour having at least partially an unrolled external contour of the rotationally symmetric structural component or a preform of the structural component is moved tangentially to the surface of the synchronously rotating blank, and the linear shaping element is at the same time pressed against the blank so that during the tangential movement the contour of the linear shaping element is formed at least partially into the blank. A kingpin or link pin of a connection link with a connection shaft and a link outer part is produced.
THIN-WALLED HOLLOW WHEELS WITH INTERNAL AND EXTERNAL TOOTHING, AND APPARATUS AND METHOD FOR MANUFACTURING THE SAME
In a method for manufacturing a hollow wheel which includes an internal toothing and an external toothing, wherein the internal toothing is a gear toothing, a workpiece is machined by way of a stamping tool. The workpiece has a tubular section with a longitudinal axis and a first stabilisation section for the shape stabilisation of the tubular section during the machining. The tubular section is inserted into a die having an internal die toothing. The workpiece is machined on the inner side by the stamping tool so as to simultaneously produce internal and external toothing by way of the workpiece executing a rotation movement with a temporally varying rotation speed and the stamping tool executing radially oscillating movements that are synchronised with the rotation movement.
Gear manufacturing method and gear manufactured thereby
A gear manufacturing method includes a step of preparing a gear blank; a step (teeth cutting step) of cutting the gear blank to form a half-finished gear having a plurality of gear teeth; a step (heat treatment step) of heat-treating the half-finished gear having the gear teeth; and a step (form rolling step) of rolling the half-finished gear which is subjected to the heat treatment, in which the gear teeth of the half-finished gear which is subjected to the teeth cutting step is formed with protuberances on both sides in a circumferential direction, and at the form rolling step, the protuberances are pressed by a rolling die, so that the half-finished gear becomes a gear.
MANUFACTURING METHOD OF TOOTH PART, TOOTH PART, AND PROCESSING DEVICE OF TOOTH PART
The tooth part includes: a tubular portion having an inner tooth portion formed on an inner peripheral surface and an outer tooth portion formed on an outer peripheral surface; a plurality of inner peripheral wall portions that each extend in an axial direction of the tubular portion and form a tooth tip portion of the inner tooth portion and a tooth bottom portion of the outer tooth portion; a plurality of outer peripheral wall portions that each extend in the axial direction and form a tooth bottom portion of the inner tooth portion and a tooth tip portion of the outer tooth portion; and an annular rib that is joined to the outer peripheral wall portions and that extends in an annular shape on an open end side with respect to the inner peripheral wall portions in the axial direction and radially outward from the inner peripheral wall portions, at an open end of the tubular portion.
Roll forming machine with reciprocating dies
A reciprocating die roll forming machine for forming a pattern such as a thread form on the outer surface of a cylindrical blank includes at least one set of reciprocating dies operating upon the blank which rotates in place. The machine includes a slide and bearing combination to support the dies belt driven by a servo-motor controlled by a central processing unit. Mechanism is provided to deliver and position a blank for engagement by the dies. In one form, the machine includes multiple die sets to produce multiple parts during one die reciprocation cycle. In another form, the machine employs separate drive mechanisms to independently drive each die of a set.
METHOD AND FORMING SYSTEM FOR PRODUCING A DRUM-SHAPED GEAR PART
The invention relates to a method and a forming system for producing a gear part through a rotational forming. According to the invention provision is made in that in a preforming step a rotationally symmetrical workpiece is set into rotation about its center axis and, at least through axial feeding and passing of at least one forming roller, a stretch-flow forming is carried out, wherein a cylindrical circumferential wall with a defined target wall thickness is shaped which is smaller than a basic wall thickness of the workpiece. Subsequently, in a finish-forming step the preformed workpiece is clamped onto an inner mandrel with external toothing and set into rotation and at least one profiled toothed roller is fed radially, by which the cylindrical circumferential wall, whilst substantially maintaining the target wall thickness, is formed into the external toothing of the inner mandrel, wherein a drum-shaped toothed region with a splined toothing is shaped.
METHOD AND FORMING SYSTEM FOR PRODUCING A DRUM-SHAPED GEAR PART
The invention relates to a method and a forming system for producing a gear part through a rotational forming. According to the invention provision is made in that in a preforming step a rotationally symmetrical workpiece is set into rotation about its center axis and, at least through axial feeding and passing of at least one forming roller, a stretch-flow forming is carried out, wherein a cylindrical circumferential wall with a defined target wall thickness is shaped which is smaller than a basic wall thickness of the workpiece. Subsequently, in a finish-forming step the preformed workpiece is clamped onto an inner mandrel with external toothing and set into rotation and at least one profiled toothed roller is fed radially, by which the cylindrical circumferential wall, whilst substantially maintaining the target wall thickness, is formed into the external toothing of the inner mandrel, wherein a drum-shaped toothed region with a splined toothing is shaped.