Patent classifications
B21H5/02
Rolling machine and method of rolling gear using the rolling machine
Provided is a rolling machine including a plurality of cylindrical round dies disposed centering on a cylindrical raw material to roll the raw material from the outer circumference of the raw material. In order to adjust the turning angle in the inclined shaft (the A shaft) turned around the push-in direction (the X axis) of the round die (3), an inclined-shaft control motor is started to turn a round die table (21) on the A shaft. A B-shaft control motor (71) is driven in order to adjust the turning angle on the taper shaft (the B shaft) turned around the Y axis orthogonal to the push-in direction and orthogonal to the axis of the raw material. According to the adjustment of the A shaft and the B shaft, it is possible to correct a tooth trace and a tooth shape of a gear.
Method and Device for Producing a Gear Together With a Clamping Means
The invention relates to a method for producing at least one gear, in particular a helically toothed gear, wherein the gear is produced from a gear blank pressed and sintered with an oversize in the region of the set of teeth, wherein the gear blank has two opposite end faces and a circumference. In the method, the gear blank is clamped in a clamping means. The gear blank is compressed in the region of the oversize by means of the engagement of at least one circumferential tool having a set of mating teeth that engages with the set of teeth of the gear blank, wherein the gear blank is radially clamped over the circumference by the clamping means at both end faces during the compression of the gear blank, wherein each individual tooth of the set of teeth of the gear blank is supported by the clamping means substantially over the entire tooth height. In this way, the quality of the set of teeth can be improved. The invention further relates to a device and to a clamping means.
Method for roll-forming disk carriers or the like and the associated profile roller set
A method for roll-forming disk carriers or the like, which are designed as a pot-shaped sheet metal part having inner and outer teeth, wherein a multitude of cassettes is equidistantly arranged on the circumference of a roll-forming tool, said cassettes having profile rollers arranged in their interior, which roll out the disk carrier to be formed with their outer circumference and thus impart toothing on the disk carrier to be formed, wherein the forming depth of the profile rollers at the disk carrier to be formed is designed in such a way that a narrow, peripheral, self-contained, unformed bridge remains between the inner diameter and the outer diameter of the toothing, wherein the bridge increases the engine-speed strength of the disk carrier as a hoop band cylinder that is integrated into the toothing.
COLD FORMING MACHINE
The present disclosure refers to a cold forming machine having two tool pairs that include a first cold forming rack and a second cold forming rack for cold forming of a workpiece respectively. The cold forming racks are movable parallel to a longitudinal direction during deformation. Each cold forming rack is attached to an assigned tool slide. Each tool slide can be moved and positioned in a longitudinal direction by means of an assigned drive unit. The drive unit is controllable by means of a control unit. The control slides can be individually positioned and moved in the longitudinal direction. Cold forming machine comprises at least three individually movable tool slides. For setup of cold forming machine, the tool slides and the cold forming racks of each tool pair attached thereon can be brought into a defined reference position in order to obtain the desired geometry of the profile on the deformed workpiece during the following deformation. The reference position can be corrected optionally during a series production of multiple workpieces of the same type, if this is necessary due to external influences, such as thermal influences, tool variations from a desired tool shape or tool wear.
Tool unit for a cold forming machine
A tool unit for a cold forming machine. The tool unit has a tool slide, which is linearly movable in a longitudinal direction. A carrier for a cold forming rack of the tool unit is provided on the tool slide. By means of an adjustment device, the carrier can be positioned in a working direction. For this purpose carrier can be preferably linearly moved in working direction. In working direction the cold forming rack is supported on the carrier and is clamped by means of a clamping device against the carrier. For this purpose the clamping device has at least one clamping body, which can be moved opposed to a clamping force (F) in working direction and abuts against the cold forming rack. The clamping device is preferably not directly connected with the carrier. The clamping force is particularly supported indirectly or directly on the tool slide by passing carrier.
MANUFACTURING METHOD OF GEAR
A manufacturing method of a gear includes: rotating a rod-shaped workpiece around a first axis; rotating a tool having a cutting edge around a second axis at a twisted position with respect to the first axis. In a plane perpendicular to the first axis, the workpiece is rotated around the first axis and the workpiece and the tool are relatively moved in the direction parallel to the first axis at the speed synchronized with the rotation speed of the workpiece such that a contour line of the cutting edge of the tool is in rolling contact with a target contour line, which is a contour line of the spiral tooth groove to be formed, at a predetermined point of the target contour line or an extension line of the target contour line without slipping, and rotates while sliding with respect to the target contour line.
MANUFACTURING METHOD OF GEAR
A manufacturing method of a gear includes: rotating a rod-shaped workpiece around a first axis; rotating a tool having a cutting edge around a second axis at a twisted position with respect to the first axis. In a plane perpendicular to the first axis, the workpiece is rotated around the first axis and the workpiece and the tool are relatively moved in the direction parallel to the first axis at the speed synchronized with the rotation speed of the workpiece such that a contour line of the cutting edge of the tool is in rolling contact with a target contour line, which is a contour line of the spiral tooth groove to be formed, at a predetermined point of the target contour line or an extension line of the target contour line without slipping, and rotates while sliding with respect to the target contour line.