B21H7/18

Hard-rolling roller head for the deep rolling of the crankpins of a split-pin crankshaft

The invention discloses a hard-rolling roller head with two separate housings for deep rolling the outside radii of adjoining crankpins of a split-pin crankshaft. The hard-rolling roller head provides an effective support of the two housings against one another, when machining split-pin crankshafts, and simultaneously prevents the upper areas of these housings from drifting apart.

Square tube forming process
10400919 · 2019-09-03 ·

A tube and method for sizing the effective inside diameter of the tube to a smaller effective inside diameter is provided. The method uses rollers that apply focused pressure to the tube to create a crease that reduces the effective inside diameter without substantially changing the outside envelope of the tube. The crease may be either a radius or squared. Reducing the effective inside diameter of the tube creates radiused surfaces for a self-tapping screw to cut threads.

LASER-HARDENED FILLET-ROLLED CRANKSHAFT

An automotive shaft fillet treating method including laser hardening a green machined fillet surface to a uniform depth d to induce compressive stresses into the surface, the surface extending the entire length l between outer edges of two undercut regions of the fillet, and applying additional compressive stress to the laser hardened surface via fillet rolling such that the uniform depth d is maintained along the entire length l during a subsequent grinding operation.

Piston manufacturing device, piston manufacturing method, piston and disc brake

A piston manufacturing device includes a first forming device (42) configured to form an annular groove (61) in a piston (11), and a second forming device (52) configured to press an edge (15) of an opening (14) of the piston (11) toward other end side in an axial direction of the piston (11) and to form a thick section (65) extruded from an inner circumferential surface (12b) arranged between the edge (15) and the groove (61) toward an axial center side of the piston (11), wherein a recessed section (53) is formed at a portion of the second forming device (52) that is arranged to abut the edge (15) so that an inner circumferential side of the edge (15) is plastically deformed toward the other end side in an axial direction of the piston (11).

Rolling Device for Rolling Work Pieces Having a Toothing, and Associated Method
20190047114 · 2019-02-14 ·

The invention relates to a rolling device for rolling work pieces with toothing, in particular gear wheels, with (g) a first shaping tool (14.1), (h) at least one second shaping tool (14.2) and at least one guide (16) designed for the guided movement of the shaping tools (14.1, 14.2) relative to a work piece, such that a first region (B1) of a tooth flank (38) of the work piece can be shaped with the first shaping tool (14.1), (i) wherein the first shaping tool (14.1) has a first roller (46.1) that is rotatably mounted about a first tool rotational axis (D14.1), (j) wherein the second shaping tool (14.2) has a second roller (46.2) that is rotatably mounted about a second tool rotational axis (D.sub.14.2) and (k) wherein the first roller (46.1) has a first effective axial thickness (d.sub.1) on the circumference thereof.
According to the invention, the second roller (46.2) has a second effective axial thickness (d.sub.2) on the circumference thereof, which differs from the first effective axial thickness (d.sub.1) such that a second region (B2) of the tooth flank (38) that is different from the first region can be shaped with the second shaping tool (14.2).

Roller for roll forming

A roller for engaging an outer surface of a pipe element during roll forming has a perimeter region defined by three faces. A channel is positioned in one of the faces. The channel extends circumferentially around the perimeter region and provides a void space that reduces the contact area between the face and the side surface of a circumferential groove formed in the pipe element during roll forming. The reduced contact area reduces frictional heating of the pipe and roller as well as the tendency of the roller to slip relative to the floor surface of the groove due to axial force engendered when an asymmetrical groove is formed.

Rolling tool

A rolling tool for the roller finishing of bearing surfaces of a crankshaft is pivotable around a crankshaft axis, with a finishing roller head and with a support roller head. In order to prevent damage to the guide mechanisms, the roller finishing roller is guided on all sides in a roller cage and the finishing roller head has a frame wherein it is mounted pivotably around a first pivot axis which is perpendicular to the crankshaft axis and parallel to a tangent on a working side of the roller finishing roller. Additionally or alternatively, the support roller head comprises a support roller frame in which the support roller housing is mounted pivotably around a second pivot axis perpendicular to the crankshaft axis and parallel to the first pivot axis, and around a third pivot axis perpendicular to the crankshaft axis and perpendicular to the first pivot axis.

Heat exchanger tube and methods for producing a heat exchanger tube

A heat exchanger tube with a tube axis, a tube wall, a tube outside and a tube inside. Continuously running, axially parallel or helically circling inner ribs are formed out of the tube wall on the tube inside, each inner rib having two rib flanks and a rib tip. A continuously extending groove is formed between adjacent inner ribs. The rib tip has at regular intervals recurring elevations which have an essentially frustopyramidal form. The inner ribs are raised in the radial direction on the contour line which is defined by the transitional edge of a rib flank to the rib tip and protuberances advancing out of the rib flank are formed in this region. Furthermore, the invention relates to a method for producing a heat exchanger tube.

Hard-rolling roller

The invention relates to a hard-rolling roller for a deep rolling tool having a torus-shaped base body for deep rolling of radiuses or recesses which limit the bearing trunnion on crankshafts on both sides, and two at least approximately truncated cone-shaped central bodies, rising on both sides of the body. A cylindrical body rises on the upper end surface of one of the two central bodies.

PROCESSING TOOL, PARTICULARLY A ROLL TOOL, AND METHOD OF PROCESSING A CYLINDRICAL SLIDING SURFACE

Processing tool for processing a surface of a workpiece. The processing tool includes a tool body which defines a tool axis. At least one first roll element, which is borne by the tool body, is rotatable around a first roll element axis and has a first outer surface with a rough surface structure in at least one first working section configured for rolling contact with the workpiece surface. Further, at least one second roll element, which is borne by the tool body, is rotatable about a second roll element axis and has a second outer surface that, in at least one second working section configured for a rolling contact with the workpiece surface, has a distance (r2) to the tool axis, which is less than a distance (r1) of the at least one first working section to the tool axis.