The present disclosure relates to a method for producing a structural element. A number of upper and/or lower rollers arranged one after the other in a direction of rolling is rolled in a metal strip to produce a varying thickness in the metal strip. The method includes providing the upper and/or lower rollers of each group with shape-changing profiles in the direction of rolling. The shape-changing profile of each group in each case exhibits a constant volume. The method may further include prefabricating the metal strip with partial contours produced on the basis of the shape-changing profiles to a desired final contour. The method may also include feeding the prefabricated metal strip with the desired final contour for further processing steps.

Metal work rolls texturized with engineered textures can impart desired impression patterns on metal strips. Engineered textures can be controlled with particularity to achieve desired surface characteristics (e.g., lubricant trapping, coefficient of friction, or surface reflectivity) on work rolls and metal strips, and to allow for impression patterns to be imparted on metal strips during high percentages of reduction of thickness (e.g., greater than about 5% or greater than about 15%, such as around 30%-55%). Engineered textures can be applied by focusing energy beams at specific points of an outer surface of a work roll to impart texture elements on the work roll. In some cases, an engineered texture element that can be used to generate a generally circular impression element can be generally elliptical in shape, having a length that is shorter than its width by a factor dependent on the reduction of thickness percentage.

The invention relates to a distance compensating element for arrangement between two components with a metal foil (4), with spring elements (6) integrally formed with the metal foil (4), wherein the spring elements (6) project from the plane (E) of the metal foil (4) and wherein the spring elements (6) are adapted to be in contact with at least one of the components. The invention also relates to an arrangement comprising two components (22, 24) and a distance-compensating element (2). The invention solves the technical problem of improving a spacer element and an arrangement of two components and a spacer element.

Embodiments of the present invention provide a hollow cylindrical filter for removing efficiently foreign substances from fluids. This is performed by forming complicated passages including an axial direction and a radial direction in the filter. The hollow cylindrical filter is formed by winding a metal wire rod in a spiral and multilayered manner. The metal wire rod includes a recess formed throughout the entire length in a longitudinal direction, or recesses repeated along said longitudinal direction. Some wire rod layers extend in an axial direction of the hollow cylindrical filter while the adjacent wire rod layers extend in an intersecting direction, thereby forming a plurality of communication paths for communicating between the overlapping wire rod layers. Additionally, a space is formed between the recess of one wire rod layer and another adjacent wire rod layer, allowing the plurality of communication paths to communicate with each other.

A method for preparing a metal composite plate by rolling includes the following steps: 1) rolling composite surfaces of a base plate and a cladding plate, respectively, to obtain the base plate corrugation and the cladding plate corrugation for mating with each other; 2) cleaning the composite surfaces of the base plate and the cladding plate to expose the metal matrixes of the base plate and the cladding plate; 3) laminating the base plate and the cladding plate sequentially so that the base plate corrugation on the base plate and cladding plate corrugation on the cladding plate mate with each other, compacting, and performing welding sealing treatment to the base plate and the cladding plate to obtain a composite plate slab; and 4) rolling the composite plate slab after inspection by using a compositing machine to a desirable thickness, to obtain a metal composite plate.

A device and method of preparing metal blanks including applying a series of dimples in metal feed stock.

The method is used to make metal fibers, more particularly steel fibers, from strip-shaped flat material, where the metal fibers have a substantially rectangular cross-section, and at least one of the wide side faces, preferably both of the wide side faces, is provided with at least one V-shaped anchor groove running longitudinally of the fiber. First, a material matched to the strength required for the metal fibers when they are used later on is used as the metal strip. In a first production line the metal strip, is fed from a coil to a straightening and transporting unit (3) by a driven and controlled unwinder (1). Downstream of a crop shear (4) that forms the leading end of the strip, the metal strip is fed to a profiling roll pair (6) consisting of an upper roll and a lower roll and forming a rolling tool. The profiling roll pair introduces anchor grooves and fracture grooves. Subsequently, the metal strip passes through a combined scoring and straightener (7) for scoring or straightening the anchor lines in the fracture grooves by means of one or more scoring roller pairs, and the metal strip is finally wound as a coil again by a winder (8). Thereafter, the last process step of the fiber make is carried out at a longitudinal and transverse dividing unit.

A substrate (e.g., metal or non-metal sheet) can have multiple textures on a surface of the substrate. The various textures can be impressed or applied on the surface of the substrate by passing the substrate between multiple pairs of work rolls that each include at least one textured work roll for transferring a texture of the work roll onto the surface of the substrate. The pairs of work rolls apply the various textures on the surface of the substrate while maintaining a thickness of the substrate (e.g., with substantially no reduction in a thickness of the substrate). A single pass of the substrate between the pairs of work rolls can allow various different textures, patterns, or features to be applied to the surface of the substrate while the thickness of the substrate remains substantially constant.

Systems and methods of applying a texture on a substrate include applying a texture to the substrate with a work stand of a coil-to-coil process. The work stand includes an upper work roll and a lower work roll vertically aligned with the upper work roll. At least one of the upper work roll and the lower work roll includes the texture. Applying the texture includes applying, by the upper work roll and a lower work roll, a work roll pressure on an upper surface and a lower surface of the substrate. The method further includes adjusting a contact pressure parameter of the work stand such that the work stand provides a desired contact pressure distribution across the width of the substrate and a desired thickness profile of the edges of the substrate while an overall thickness of the substrate remains substantially constant.

A flatness control system includes a work stand of a finishing line, a plurality of actuators, a flatness measuring device, and a controller. The work stand includes a pair of vertically aligned work rolls. A first work roll of the pair of work rolls includes a plurality of flatness control zones configured to apply a localized pressure to a corresponding region on a substrate. Each actuator corresponds with a one of the plurality of flatness control zones. The flatness measuring device is configured to measure an actual flatness profile of the substrate. The controller is configured to adjust the plurality of actuators such that the localized pressures modify the actual flatness profile to achieve the desired flatness profile at the exit of the stand. The thickness and a length of the substrate remain substantially constant when the substrate exits the work stand.