Metal work rolls texturized with engineered textures can impart desired impression patterns on metal strips. Engineered textures can be controlled with particularity to achieve desired surface characteristics (e.g., lubricant trapping, coefficient of friction, or surface reflectivity) on work rolls and metal strips, and to allow for impression patterns to be imparted on metal strips during high percentages of reduction of thickness (e.g., greater than about 5% or greater than about 15%, such as around 30%-55%). Engineered textures can be applied by focusing energy beams at specific points of an outer surface of a work roll to impart texture elements on the work roll. In some cases, an engineered texture element that can be used to generate a generally circular impression element can be generally elliptical in shape, having a length that is shorter than its width by a factor dependent on the reduction of thickness percentage.

The present invention relates to a forge rolling device (1) for the bending forge rolling of a component (2), in particular of a component blank, having a first forging roll (10) with a first axis of rotation (R), and a second forging roll with a second axis of rotation, wherein each of the forging rolls (10) has, on its surface (11), a forge rolling contour (12) that runs at least partially around its axis of rotation (R), said forge rolling contours (12) corresponding to one another, in order to form a component (2) passed between the forging rolls (10) in a passage direction (D). This forming can be bending with or without cross-sectional change. In this case, the forge rolling contours (12) are configured so as to bend the component (2), passed between the forging rolls (10), in at least one direction transversely to the passage direction (D) of the component (2), at least by means of one subregion (13) of the forge rolling contours (12). The present invention also relates to a method for the bending forge rolling of a component (2) and to a component (2) produced with the method according to the invention.

In a manufacturing method of a thickness-varied metal plate, first, a cut plate is manufactured by cutting a metal plate having a constant plate thickness into a predetermined shape. Next, the thickness-varied metal plate is manufactured by rolling the cut plate using a processing machine including a pair of work rolls. Here, a radius of one of the pair of work rolls is varied in a circumferential direction and an axial direction. Accordingly, the thickness-varied metal plate manufactured by rolling the cut plate using the processing machine has a plate thickness varied in two different directions orthogonal to a plate thickness direction.

A ring-rolling mill (1) includes a machine table (2) for accommodating the rolled material (3) and an axial stand (4) that supports at least one axial roll, preferably two axial rolls (5, 6), for rolling the end faces (7, 8) of the rolled material (3). The ring-rolling mill and a method for operation thereof facilitate rapid product change without elaborate setting-up or without conversion of the rolling mill. For that purpose at least one pressure roll, preferably two pressure rolls (9, 10), for rolling the outer circumference (11) of the rolled material (3) is further arranged on the axial stand (4). The at least one pressure roll (9, 10) is arranged so as to be translationally displaceable relative to the axial stand (4).

A ring-rolling mill (1) includes a machine table (2) for accommodating the rolled material (3) and an axial stand (4) that supports at least one axial roll, preferably two axial rolls (5, 6), for rolling the end faces (7, 8) of the rolled material (3). The ring-rolling mill and a method for operation thereof facilitate rapid product change without elaborate setting-up or without conversion of the rolling mill. For that purpose at least one pressure roll, preferably two pressure rolls (9, 10), for rolling the outer circumference (11) of the rolled material (3) is further arranged on the axial stand (4). The at least one pressure roll (9, 10) is arranged so as to be translationally displaceable relative to the axial stand (4).

A method for producing a metal sheet with raised lines uses a rolling mill including roll stands. In a preparing step, a grooved roll is prepared, the grooved roll including grooves. In a choosing step, a stand at least one stage before the last stand is chosen. In an incorporating step, the grooved roll is incorporated in as an upper roil of the chosen, specified stand. In a forming step, a workpiece is formed into a metal sheet with raised lines formed corresponding to the respective grooves. In the forming step, a maximum rolling reduction achieved by rolls of the specified stand is set to a provisional value that is lower than a required value. After the leading edge of the workpiece reaches the stand next to the specified stand, the maximum rolling reduction of the specified stand is changed to the required value.

A method for producing a metal sheet with raised lines uses a rolling mill including roll stands. In a preparing step, a grooved roll is prepared, the grooved roll including grooves. In a choosing step, a stand at least one stage before the last stand is chosen. In an incorporating step, the grooved roll is incorporated in as an upper roil of the chosen, specified stand. In a forming step, a workpiece is formed into a metal sheet with raised lines formed corresponding to the respective grooves. In the forming step, a maximum rolling reduction achieved by rolls of the specified stand is set to a provisional value that is lower than a required value. After the leading edge of the workpiece reaches the stand next to the specified stand, the maximum rolling reduction of the specified stand is changed to the required value.

Metal work rolls texturized with engineered textures can impart desired impression patterns on metal strips. Engineered textures can be controlled with particularity to achieve desired surface characteristics (e.g., lubricant trapping, coefficient of friction, or surface reflectivity) on work rolls and metal strips, and to allow for impression patterns to be imparted on metal strips during high percentages of reduction of thickness (e.g., greater than about 5% or greater than about 15%, such as around 30%-55%). Engineered textures can be applied by focusing energy beams at specific points of an outer surface of a work roll to impart texture elements on the work roll. In some cases, an engineered texture element that can be used to generate a generally circular impression element can be generally elliptical in shape, having a length that is shorter than its width by a factor dependent on the reduction of thickness percentage.