Patent classifications
B21J1/04
Rotating-anode bearing and a rotating anode for an x-ray tube and a method for manufacturing a rotating-anode bearing for an x-ray tube
The disclosure relates to a rotating-anode bearing for an X-ray tube comprising a rotor shaft extending along a longitudinal axis from a first axial end to a second axial end and supported to be rotatable about the longitudinal axis; wherein the rotor shaft has an anode holder in the area of the first axial end; and the anode holder comprises a flange which has a larger diameter than at least an adjacent section of the rotor shaft. The rotating-anode bearing according to the disclosure wherein the rotor shaft together with the flange is made as an integrally forged part.
METHOD FOR FORGING NIOBIUM-TUNGSTEN ALLOY FORGED RING
A method for forging a niobium-tungsten alloy forged ring, including: (S1) subjecting an alloy ingot to turning, chamfering, spraying with an anti-oxidation coating, stainless-steel sheathing, heating and upsetting to obtain a primary pancake with a flat-die hammer, rapid-forging press or hydraulic press; (S2) subjecting an inner pole to wire electrical discharge machining to obtain a ring blank followed by machining to remove the stainless-steel sheath and oxide scale and defects; and subjecting the ring blank to fluorescent/dye penetrant inspection followed by vacuum stress-relief annealing; (S3) subjecting the ring blank to core shaft/saddle forging on the flat-die hammer or rapid-forging press to obtain a crude forged ring; and (S4) subjecting the crude forged ring to vacuum recrystallization annealing to obtain a desired forged ring.
METHOD FOR FORGING NIOBIUM-TUNGSTEN ALLOY FORGED RING
A method for forging a niobium-tungsten alloy forged ring, including: (S1) subjecting an alloy ingot to turning, chamfering, spraying with an anti-oxidation coating, stainless-steel sheathing, heating and upsetting to obtain a primary pancake with a flat-die hammer, rapid-forging press or hydraulic press; (S2) subjecting an inner pole to wire electrical discharge machining to obtain a ring blank followed by machining to remove the stainless-steel sheath and oxide scale and defects; and subjecting the ring blank to fluorescent/dye penetrant inspection followed by vacuum stress-relief annealing; (S3) subjecting the ring blank to core shaft/saddle forging on the flat-die hammer or rapid-forging press to obtain a crude forged ring; and (S4) subjecting the crude forged ring to vacuum recrystallization annealing to obtain a desired forged ring.
METHOD FOR MANUFACTURING EQUAL-HARDNESS CR5 BACK UP ROLL
The present disclosure discloses a method for manufacturing an equal-hardness Cr5 back up roll. The method comprises the following steps: 1) preparing a steel raw material according to chemical components and weight percentage contents in a Cr5 back up roll material, and preparing a steel ingot according to a smelting procedure production process; 2) preparing a roller blank from the steel ingot according to a forging procedure production process; 3) performing thermal treatment on the roller blank; and 4) processing and detecting the roller blank to obtain an equal-hardness forged steel back up roll. The present disclosure solves problems that a hardness, an abrasion resistance, and a contact fatigue of a conventional forged steel back up roll are rapidly reduced in a middle and later use period, and prolongs a comprehensive use period and a service life of the back up roll.
METHOD FOR MANUFACTURING EQUAL-HARDNESS CR5 BACK UP ROLL
The present disclosure discloses a method for manufacturing an equal-hardness Cr5 back up roll. The method comprises the following steps: 1) preparing a steel raw material according to chemical components and weight percentage contents in a Cr5 back up roll material, and preparing a steel ingot according to a smelting procedure production process; 2) preparing a roller blank from the steel ingot according to a forging procedure production process; 3) performing thermal treatment on the roller blank; and 4) processing and detecting the roller blank to obtain an equal-hardness forged steel back up roll. The present disclosure solves problems that a hardness, an abrasion resistance, and a contact fatigue of a conventional forged steel back up roll are rapidly reduced in a middle and later use period, and prolongs a comprehensive use period and a service life of the back up roll.
Mold and forging method
A mold of the present disclosure is used when forging a billet having a rod shape, and the mold includes: a lower mold having a groove portion for housing the billet; an upper mold having a pressing portion engaged with the groove portion and that presses the billet; and a guide portion disposed in the groove portion or the pressing portion and that guides a flow of a material of the billet in a longitudinal direction of the billet. In a state in which the groove portion and the pressing portion are engaged, in a direction in which the groove portion extends, a protruding amount of a top portion of the guide portion to an inner side of the groove portion is larger than a protruding amount of end portions on both sides sandwiching the top portion of the guide portion to the inner side of the groove portion.
Mold and forging method
A mold of the present disclosure is used when forging a billet having a rod shape, and the mold includes: a lower mold having a groove portion for housing the billet; an upper mold having a pressing portion engaged with the groove portion and that presses the billet; and a guide portion disposed in the groove portion or the pressing portion and that guides a flow of a material of the billet in a longitudinal direction of the billet. In a state in which the groove portion and the pressing portion are engaged, in a direction in which the groove portion extends, a protruding amount of a top portion of the guide portion to an inner side of the groove portion is larger than a protruding amount of end portions on both sides sandwiching the top portion of the guide portion to the inner side of the groove portion.
METHOD OF MAKING AN INTERAXLE DIFFERENTIAL UNIT AND AN ANNULAR CASE
A method of making an interaxle differential unit. The method may include piercing a workpiece and then ring roll forging the workpiece to form an annular case that is a seamless ring. The annular case may be heat treated before installing an interaxle differential unit gear nest inside the annular case.
Method for producing hot forged material
Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. A method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy, and a material for hot forging is pressed by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1000 to 1150° C.; a jig heating step of heating a holding jig for holding the material for hot forging within a temperature range of 50° C. lower than and 100° C. higher than the heating temperature of the material for hot forging; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1100° C.; and a transferring step of transferring the material for hot forging onto the lower die by using the holding jig attached to a manipulator after the completion of the raw material heating step, the jig heating step, and the die heating step.
METHOD FOR FORMING LARGE-SIZE QCr0.8 ALLOY TAPERED CYLINDRICAL RING
A method for forming a QCr0.8 alloy tapered cylindrical ring, including: heating a standard QCr0.8 alloy cylindrical part followed by upsetting and stretching at least twice to obtain a primary blank; heating the primary blank followed by upsetting and chamfering to obtain a secondary blank, where a diameter of a top end is greater than that of a bottom end; subjecting the secondary blank to backward extrusion to form a preform; machining the preform to remove a flash and a bottom residue; subjecting a bottom end of the preform to local bulging to enable a shape and a size thereof to match that of a drive roller in a forming tooling, so as to form a profiled ring blank; and rolling the profiled ring blank by a radial-axial ring rolling machine with the forming tooling to form the tapered cylindrical ring.