B21J5/002

PULSE CURRENT ASSISTED UNCANNED ROLLING METHOD FOR TITANIUM-TiAl COMPOSITE PLATES

The present disclosure provides a pulse current assisted uncanned rolling method for titanium-TiAl composite plates, including the following specific steps: 1. preparing titanium alloy sheets; 2. preparing TiAl alloy sheets; 3. uncanned lay-up; 4. pulse current assisted hot-rolling; 5. separation and subsequent processing, thus getting the titanium-TiAl composite plates. The composite plates are of good quality on the surface without oxide layer shedding, no cracks at the edges and the ends, with uniform and fine microstructures, good bonding interface and excellent mechanical properties.

METHOD OF MANUFACTURING CAST PRODUCT AND FORGED PRODUCT WITH INSERT JOINED THERETO
20220241845 · 2022-08-04 · ·

An insert including a taper is covered with a molten metal. A metal molded product with the insert joined thereto is generated by semi-cooling the molten metal to a press-fitting temperature which is higher than a recrystallization temperature of the molten metal and lower than a melting point of the molten metal. A fitting hole which is filled with the insert is formed in the metal molded product. The taper is fitted into the fitting hole. An undercut is not formed in front of a tip of the taper. The insert is press-fitted into the fitting hole while pressing and extending the fitting hole with the taper in a thinning direction of the taper at a press-fitting temperature. The metal molded product is further cooled with the press-fitting maintained.

Aluminum-silicon carbide composite and production method therefor

An aluminum-silicon carbide composite including flat-plate-shaped composited portion containing silicon carbide and an aluminum alloy, and aluminum layers containing an aluminum alloy provided on both plate surfaces of composited portion, wherein circuit board is mounted on one plate surface and the other plate surface is used as heat-dissipating surface, wherein: the heat-dissipating-surface-side plate surface of the composited portion has a convex curved shape; the heat-dissipating-surface-side aluminum layer has a convex curved shape; ratio (Ax/B) between the average (Ax) of the thicknesses at the centers on opposing short sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.91≤Ax/B≤1.00; and a ratio (Ay/B) between the average (Ay) of the thicknesses at the centers on opposing long sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.94≤Ay/B≤1.00 and production method therefor.

Method for manufacturing a metal based frame, and a metal based frame
11285537 · 2022-03-29 · ·

The inventive concept relates to a method for manufacturing a metal based frame comprising the steps of: providing a first element (202) comprising a first element inner enveloping wall (204) surrounding an interior volume; providing a second element (210) having a second element outer wall (212), a second element inner wall (213), and a third element (220) having a third element outer wall (222), a third element inner wall, wherein the second element inner wall (213) and the third element inner wall each surrounds a free space (215); arranging the second element (210) and the third element (220) in the interior volume (208) such that an intermediate space (230) having an access opening (232) is formed between the first element inner enveloping wall (204) and the second element outer wall (212) and the third element outer wall (222) in a predetermined pattern; arranging a plurality of pieces of a wrought material (250) in the intermediate space (230); providing a closing member (240) arranged such that it covers at least the access opening (232) of the intermediate space (230), whereby the first element (202), the second element (210), the third element (220), the plurality of pieces of a wrought material (250), and the closing member (240) form an assembled frame arrangement (200); removing gas from the intermediate space; subjecting the assembled frame arrangement to a hot pressing process for a predetermined time at a predetermined pressure and a predetermined temperature such that at least the plurality of pieces of a wrought material bond metallurgically to each other, to form the metal based frame.

Wrought root blade manufacture methods

A method for manufacturing a blade, the method includes casting a nickel alloy blade precursor having an airfoil and a root. The airfoil and the root are solution heat treating differently from each other. After the solution heat treating, the root is wrought processed. After the wrought processing, an exterior of the root is machined.

METHOD FOR THE PRODUCTION OF PARTS MADE FROM METAL OR METAL MATRIX COMPOSITE AND RESULTING FROM ADDITIVE MANUFACTURING FOLLOWED BY AN OPERATION INVOLVING THE FORGING OF SAID PARTS

A method of manufacturing a piece of metal alloy or of metal matrix composite materials consisting of making a preform by additive manufacturing by adding material in successive layers, and subjecting the preform to a forging operation taking place in a single step and between two dies to deform said preform to a final shape of the piece to be obtained.

Combined ultrasonic micro-forging device for improving microstructure and mechanical properties of additive manufactured metal parts, and a related additive manufacturing method

A combined ultrasonic micro-forging device and a related additive manufacturing method for improving the microstructure and mechanical properties of additive manufactured metal part. The device comprises a transducer, a pneumatic sliding table, a pneumatic sliding table connecting frame, an amplitude transformer, a tool head and a roller, wherein the transducer is provided in a transducer housing, a socket connector and a pipeline connector are provided on the transducer housing, the amplitude transformer is connected under the transducer, the tool head is connected under the transducer, the roller is located between the tool head and workpiece, and the pneumatic sliding table is connected to the transducer housing and the amplitude transformer via the pneumatic sliding table connecting frame. The ultrasonic micro-forging device of high frequency ultrasonic impact and larger deformation produced by mechanical rolling, thereby generating a composite action of ultrasonic impact and continuous rolling micro-forging.

Method for Manufacturing Nickel-Based Alloy High-Temperature Component
20210246538 · 2021-08-12 ·

This method for manufacturing a high-temperature component formed of a Ni-based alloy includes a step of subjecting a workpiece of the Ni-based alloy to hot die forging using predetermined dies to form a forge-molded article, the step including: a die/workpiece co-heating substep of heating the workpiece interposed between the dies to a forging temperature; and a hot forging substep of taking out the workpiece and the dies into a room temperature environment and immediately performing hot forging on the workpiece using a press machine. The predetermined dies are formed of another Ni-based superalloy comprising γ and γ′ phases, and have features in that: a solvus temperature of the γ′ phase is 1050-1250° C.; and the γ′ phase precipitates at least 10 vol. % at 1050° C. and has two kinds of forms of intra-grain γ′ phase precipitations within the γ phase grains and inter-grain γ′ phase precipitations between/among the γ phase grains.

COMPOSITE FORMING SYSTEM COMBINING ADDITIVE MANUFACTURING AND FORGING AND METHODS FOR SAME
20210178520 · 2021-06-17 ·

The present invention relates to an additive manufacturing system and its methods. The system includes a material conveyor, an energy source, and a micro-forging device. The material conveyor is configured to convey material. The energy source is configured to direct an energy beam toward the material, the energy beam fuses at least a portion of the material to form a solidified portion. The micro-forging device is movable along with the material conveyor for forging the solidified portion, wherein the micro-forging device comprises a first forging hammer and a second forging hammer, the first forging hammer is configured to impact the solidified portion to generate a first deformation, and the second forging hammer is configured to impact the solidified portion to generate a second deformation greater than the first deformation.

MANUFACTURING METHOD OF CASING

A manufacturing method of a casing, the manufacturing method includes a step of manufacturing a plurality of metal members which are components constituting the casing including a casing body having a tubular shape that extends with an axis as a center; a step of arranging the plurality of metal members according to the casing to be formed; and a step of forming the casing by welding the plurality of metal members to each other, in which in the step of manufacturing the metal members, the plurality of metal members are manufactured by at least two kinds of manufacturing methods among forging, steel plate processing, casting, and a fused metal deposition method.