B21J5/008

METHOD OF MANUFACTURING FORGED PRODUCT
20230150014 · 2023-05-18 · ·

A method of manufacturing a forged product includes a heating step, a first and a second forging steps, wherein the forging temperature in the heating step is 450° C. or higher and 550° C. or lower, and surface temperatures of the upper molding part of the first upper die in the first forging step and the upper molding part of the second upper die in the second forging step are 150° C. or higher and 190° C. or lower, surface temperatures of the lower molding parts of the first and the second lower dies are 190° C. or higher and 230° C. or lower, and the surface temperatures of the lower molding parts of the first and the second lower dies are higher by 5° C. or more than the surface temperatures of the upper molding parts of the first and the second upper dies.

Method for forming a front toothing on an inner ring of a wheel hub and associated equipment

A method and equipment for forming a front toothing having a plurality of radial teeth on an annular collar of an inner ring of a wheel hub, wherein a plurality of first knives are axially and sequentially impressed on the annular collar and have a first predetermined circumferential profile (P1) configured to form radial reliefs which are spaced by imprints and have a rounded circumferential profile corresponding to the profile of the ridges of the radial teeth to be obtained; thereafter, a plurality of second knives are axially and sequentially impressed on the annular collar inside the imprints and have a third predetermined circumferential profile (P3) configured to reproduce in reverse at least part of respective opposite flanks of the radial teeth of the front toothing to be obtained.

METHOD FOR OBTAINING FACE TEETH ON AN INNER RING OF A WHEEL HUB AND ASSOCIATED TOOL
20220241844 · 2022-08-04 ·

A method and tool for obtaining face teeth having a plurality of radial teeth on an annular collar of an inner ring of a wheel hub; in which annular roughed-out face teeth are first formed on the collar coaxial with an axis of symmetry (A) of the collar and having a plurality of radial first teeth arranged in a crown and alternating at constant pitch with a plurality of radial first concavities; then a shaping tool comprising a pressing head provided with annular calibration face teeth is axially pressed onto the collar to engage with the annular roughed-out face teeth, second radial concavities of the annular calibration teeth each being delimited by a bottom wall having a rounded circumferential profile exactly reproducing in negative the rounded circumferential profile of the tips or ridges of the radial teeth of the required face teeth.

Wrought root blade manufacture methods

A method for manufacturing a blade, the method includes casting a nickel alloy blade precursor having an airfoil and a root. The airfoil and the root are solution heat treating differently from each other. After the solution heat treating, the root is wrought processed. After the wrought processing, an exterior of the root is machined.

COMPOSITE FORMING SYSTEM COMBINING ADDITIVE MANUFACTURING AND FORGING AND METHODS FOR SAME
20210178520 · 2021-06-17 ·

The present invention relates to an additive manufacturing system and its methods. The system includes a material conveyor, an energy source, and a micro-forging device. The material conveyor is configured to convey material. The energy source is configured to direct an energy beam toward the material, the energy beam fuses at least a portion of the material to form a solidified portion. The micro-forging device is movable along with the material conveyor for forging the solidified portion, wherein the micro-forging device comprises a first forging hammer and a second forging hammer, the first forging hammer is configured to impact the solidified portion to generate a first deformation, and the second forging hammer is configured to impact the solidified portion to generate a second deformation greater than the first deformation.

Method for producing forged crankshaft

Provided is a production method, including a first preforming process, a second preforming process, and a finish forging process. In the first preforming process, while a plurality of flat parts are formed, a region to be a second pin is decentered. The second preforming process includes: a process of pressing each region to be a plurality of journals in a pressing direction corresponding to a width direction of the flat part by using a pair of second dies; and a process of, after starting the pressing by the second dies, decentering a region to be a first pin and to be disposed in a first position and a region to be a third pin and to be disposed in a third position from each other in opposite directions with a width direction of the flat part being as a decentering direction by using third dies.

Method for manufacturing iron golf club head, iron golf club head, and iron golf club

Provided is a method for manufacturing an iron golf club head by forging a single round rod member with a pair of dies to form, as a single piece, a body and a neck into which a shaft is to be inserted. The method includes: a first step of heating the single round rod member into a heated material; a second step of placing the heated material in the pair of dies; and a third step of forging the heated material placed in the pair of dies. In the third step, the heated material is prevented from flowing out from parting surfaces of the respective dies at a sole side of the body in the pair of dies, and the heated material blocked at the sole side in the pair of dies flows toward each of a toe of the body and the neck in the pair of dies.

6XXX ALUMINIUM ALLOY EXTRUDED FORGING STOCK AND METHOD OF MANUFACTURING THEREOF
20210017631 · 2021-01-21 ·

The invention concerns an aluminum extruded product as feedstock for forging comprising in weight percent Si: 0.6% to 1.4%, Fe: 0.01% to 0.15%, Cu: 0.05% to 0.60%, Mn: 0.4% to 1%, Mg: 0.4% to 1.2%, Cr: 0.05% to 0.25%, Zn0.2%, Ti0.1%, Zr0.05%, the rest being aluminium and unavoidable impurities having a content of less than 0.05% each, total being less than 0.15%, wherein the number density of Mn containing dispersed particles is at least equal to 2.5 particles per m.sup.2, preferably 3.0 particles per m.

The invention also concerns the process to obtain the aluminum extruded product as feedstock for forging.

METHOD FOR PRODUCING FORGED CRANKSHAFT

Provided is a production method, including a first preforming process, a second preforming process, and a finish forging process. In the first preforming process, while a plurality of flat parts are formed, a region to be a second pin is decentered. The second preforming process includes: a process of pressing each region to be a plurality of journals in a pressing direction corresponding to a width direction of the flat part by using a pair of second dies; and a process of, after starting the pressing by the second dies, decentering a region to be a first pin and to be disposed in a first position and a region to be a third pin and to be disposed in a third position from each other in opposite directions with a width direction of the flat part being as a decentering direction by using third dies.

Hydraulic forging press and method for controlling same
10786847 · 2020-09-29 · ·

A hydraulic forging press machine and a control method, whereby surging of the forging load or dead zones where the forging speed goes to zero is suppressed, and forging is performed with high precision throughout a wider range than the prior art, from low to high load. Pressure cylinders have a main pressure cylinder configured so working fluid is supplied during forging, and secondary pressure cylinders are configured so supplying and stopping of the supply of working fluid thereto are switched in response to the forging load, head-side hydraulic chambers of the secondary pressure cylinders being connected to a head-side hydraulic chamber of the main pressure cylinder via electromagnetic switching valves. Only the main pressure cylinder is used until the forging load exceeds a set load, and the number of secondary pressure cylinders used is sequentially increased as the forging load increases after the forging load exceeds the set load.