Methods of fastening are provided. A method comprises contacting a fastener with a first layer of an assembly at a first location. The assembly comprises the first layer, a third layer, and a second layer positioned intermediate the first layer and the third layer. The first layer, the third layer, and the fastener are electrically conductive. The second layer defines a gap and the first location is in communication with the gap. Electrical communication is formed between the assembly and the fastener. The first layer is fastened to the third layer through the gap in the second layer with the fastener. The fastening comprises resistance welding the fastener to the third layer.

A family of rivets including both blind and bucked-type rivets made at least partially from an amorphous metal alloy. A blind rivet includes a head portion and a tail portion. At least one of the head portion and the tail portion is configured to elastically deform to secure a first member in position relative to a second member. The head portion and the tail portion may include one or more deformable legs having an interface feature configured to engage with one of the first member and the second member. A bucked-type rivet assembly includes a formable member and an anvil. The anvil is configured to thermoplastically deform the formable member proximate to the second member by passing current through an electrical circuit that includes at least one of the formable member and anvil.

A family of rivets including both blind and bucked-type rivets made at least partially from an amorphous metal alloy. A blind rivet includes a head portion and a tail portion. At least one of the head portion and the tail portion is configured to elastically deform to secure a first member in position relative to a second member. The head portion and the tail portion may include one or more deformable legs having an interface feature configured to engage with one of the first member and the second member. A bucked-type rivet assembly includes a formable member and an anvil. The anvil is configured to thermoplastically deform the formable member proximate to the second member by passing current through an electrical circuit that includes at least one of the formable member and anvil.

Methods of fastening are provided. A method comprises contacting a fastener with a first layer of an assembly at a first location. The assembly comprises the first layer, a third layer, and a second layer positioned intermediate the first layer and the third layer. The first layer, the third layer, and the fastener are electrically conductive. The second layer defines a gap and the first location is in communication with the gap. Electrical communication is formed between the assembly and the fastener. The first layer is fastened to the third layer through the gap in the second layer with the fastener. The fastening comprises resistance welding the fastener to the third layer.

Systems and methods that provide an improved mechanism for attaching a sensor wire to a bus bar in a battery module are disclosed. A battery module according to the present disclosure may include a bus bar comprising a rivet hole and a plurality of battery cells electrically coupled to the bus bar. The battery module may also include a sensor wire comprising a terminal end, as well as a blind rivet passing through the rivet hole of the bus bar and coupling the bus bar to the terminal end of the sensor wire. Attaching the sensor wire to the bus bar with a blind rivet may provide one or more of the following mechanical advantages: fast assembly, robustness for low power applications, elimination of the need to wait for an adhesive to cure, and elimination of the need for double-sided access of the bus bar.

Systems and methods that provide an improved mechanism for attaching a sensor wire to a bus bar in a battery module are disclosed. A battery module according to the present disclosure may include a bus bar comprising a rivet hole and a plurality of battery cells electrically coupled to the bus bar. The battery module may also include a sensor wire comprising a terminal end, as well as a blind rivet passing through the rivet hole of the bus bar and coupling the bus bar to the terminal end of the sensor wire. Attaching the sensor wire to the bus bar with a blind rivet may provide one or more of the following mechanical advantages: fast assembly, robustness for low power applications, elimination of the need to wait for an adhesive to cure, and elimination of the need for double-sided access of the bus bar.

A riveting apparatus for application and riveting a rivet to a component of an article being processed in a work region of the riveting apparatus is provided. The riveting apparatus includes a rivet insertion device for insertion of the rivet into the component and a riveting device for the riveting of the rivet.

A riveting apparatus for application and riveting a rivet to a component of an article being processed in a work region of the riveting apparatus is provided. The riveting apparatus includes a rivet insertion device for insertion of the rivet into the component and a riveting device for the riveting of the rivet.

The invention relates to a connecting element (10) having a hollow-cylindrical shaft (12) and a drive (16), via which the shaft (12) can be driven in a direction of rotation, wherein the hollow-cylindrical shaft (12) has at least one free end, wherein the drive (16) is arranged opposite the free end, wherein a hollow space is formed by the hollow-cylindrical shaft (12). The invention is characterized in that driver structures (22) acting in the circumferential direction of the hollow-cylindrical shaft (12) are arranged in the hollow space, which, projected on the lateral surface, are arranged to extend in the setting direction on the lateral surface, rectilinearly parallel to the element mid-axis (M) or with an angular deviation of at most 20° with respect to the element mid-axis (M), and/or are arranged at the end on the drive side.

A method and rivet apparatus comprise a rivet block, the rivet block comprising a rivet block, a pin bore, and a rivet feed bore. The rivet block is comprised of a top end and a bottom end. The pin bore includes a top end and a bottom end and is disposed within the rivet block. The pin bore extends from the top end to the bottom end of the rivet block and guides a rivet pin that slides downward within the pin bore to push a head of a rivet into a workpiece. The rivet feed bore includes a top end and a bottom end and is disposed within the rivet block. The rivet feed bore extends from the top end to the bottom end of the rivet block, accepts the rivet at the top end of the rivet feed bore, and guides the rivet to the bottom end of the rivet feed bore. The rivet feed bore intersecting the pin bore between the top end and the bottom end of the pin bore at an oblique angle.