A fastener, installing tool, system, and method all contemplate integrated magnetic and/or vacuum traps positioned so as to capture particulates and debris created during the installation and use of the fastener. These elements are integrated into the installing system so as to eliminate the need for additional clamps.

An installation tool includes a motor portion and a nose portion. The nose portion includes an opening for receiving a fastener. The nose portion includes a roller cages. The roller cages include a plurality of rollers. The plurality of rollers includes at least two rollers that are offset from other rollers of the plurality of rollers. The nose portion may include a first portion that is selectively attachable to a second portion.

An installation tool includes a motor portion and a nose portion. The nose portion includes an opening for receiving a fastener. The nose portion includes a roller cages. The roller cages include a plurality of rollers. The plurality of rollers includes at least two rollers that are offset from other rollers of the plurality of rollers. The nose portion may include a first portion that is selectively attachable to a second portion.

In a fastening method and fastening apparatus, workpieces are fastened using a fastener made of a thermoplastic polymer comprising carbon fibers. The method and apparatus involve induction heating of the carbon fibers to soften the thermoplastic polymer and then plastically deforming axial ends of the fastener using a die or dies to form first and second heads while a shaft body or a shaft part of the thermoplastic polymer comprising the carbon fibers is inserted through respective through holes formed in the workpieces.

A tool for installing a blind fastener including a bolt and a nut includes a base, collet, socket assembly, drive body, and mode clutch. The collet is coupled to the base and disposed about an axis. The collet can selectively engage a portion of the nut. The socket assembly includes a socket housing and a plurality of rollers. The socket housing is rotatable relative to the collet and defines a bore disposed about the axis. The rollers are spaced circumferentially about the axis. A surface of each roller can engage a cylindrical portion of the bolt within the bore to rotate the bolt about the axis. The drive body is coupled to the socket housing and configured to rotate the socket housing about the axis relative to the base. The mode clutch is configured to selectively couple the socket housing with the collet for common rotation about the axis.

A rivet supply system supplies rivets to a rivet setting tool comprising a punch, an extendable nose arrangement and a die, and comprises at least one rivet delivery track for delivering the rivets to the nose arrangement, at least one rivet transfer device for holding or releasing the rivets received at the rivet-receiving zone, and at least one refillable magazine for storing the rivets in proximity of the setting tool. The magazine comprises a magazine portion of the rivet delivery track, wherein the rivets can be stored within the magazine, or can transit through the magazine to be delivered to the setting tool. The magazine also comprises at least one docking interface for refilling the magazine from for example a bulk feeder. The magazine is in rivet-supply relation with the nose arrangement so that it can supply rivets to the setting tool, and is moveable together with the nose arrangement.

Systems and methods that provide an improved mechanism for attaching a sensor wire to a bus bar in a battery module are disclosed. A battery module according to the present disclosure may include a bus bar comprising a rivet hole and a plurality of battery cells electrically coupled to the bus bar. The battery module may also include a sensor wire comprising a terminal end, as well as a blind rivet passing through the rivet hole of the bus bar and coupling the bus bar to the terminal end of the sensor wire. Attaching the sensor wire to the bus bar with a blind rivet may provide one or more of the following mechanical advantages: fast assembly, robustness for low power applications, elimination of the need to wait for an adhesive to cure, and elimination of the need for double-sided access of the bus bar.

Systems and methods that provide an improved mechanism for attaching a sensor wire to a bus bar in a battery module are disclosed. A battery module according to the present disclosure may include a bus bar comprising a rivet hole and a plurality of battery cells electrically coupled to the bus bar. The battery module may also include a sensor wire comprising a terminal end, as well as a blind rivet passing through the rivet hole of the bus bar and coupling the bus bar to the terminal end of the sensor wire. Attaching the sensor wire to the bus bar with a blind rivet may provide one or more of the following mechanical advantages: fast assembly, robustness for low power applications, elimination of the need to wait for an adhesive to cure, and elimination of the need for double-sided access of the bus bar.

The invention relates to a joining unit (10, 40) for an articulated arm robot (12, 44) for joining a component (24, 58) with a joining element (28, 60) by applying an axial force. The joining unit (10, 40) comprises a base element (14, 42) for connecting to an articulated arm robot (12, 44). The base element (12, 42) is connected to an advancing unit (13, 46), which can be moved relative to the base element (14, 42) in an axial direction in and against a setting direction. The advancing unit (13, 46) is connected to a setting device (16, 54), which can be moved together with the advancing unit (13, 46). Furthermore, a pressure piece (26, 50) mounted for movement relative to the advancing unit (13, 46) in and against the setting direction is connected to the advancing unit (13, 46) by means of a coupling unit (17, 48). The invention is distinguished in that the coupling unit (17, 48) comprises a blocking unit (18, 56), which, starting from a predefined axial blocking position, prevents motion of the pressure piece (26, 50) relative to the advancing unit (13, 46) against the setting direction so long as the advancing force is less than the set blocking force. The blocking unit comprises a release device (20, 62), by means of which the relative motion of the pressure piece (26, 50) against the setting direction is enabled.

Tool for crimping an element onto a support member, including a movably mounted rod, a first chamber containing a first fluid, a second chamber containing a second fluid, a piston movably mounted inside the second chamber and separating the second chamber into first and second compartments, an input terminal suitable for being connected to a second fluid source, and a main valve configured to direct the second fluid into the second compartment in order to move the piston to reduce the pressure of the first fluid and drive the rod in a direction opposite to a crimping direction