A process of compressing a slug to have tapered ends, then reforming the slug to change the configuration to a shorter length with a larger diameter across the center of the slug. The slug is then reformed and a hole pressed there through, with the pressing of the partial hole reforming the configuration to have a near perfect radius with a hole through the slug, whereby a near prefect ball is made, and the ball has a hole there through.

A process of compressing a slug to have tapered ends, then reforming the slug to change the configuration to a shorter length with a larger diameter across the center of the slug. The slug is then reformed and a hole pressed there through, with the pressing of the partial hole reforming the configuration to have a near perfect radius with a hole through the slug, whereby a near prefect ball is made, and the ball has a hole there through.

With respect to the manufacture of cylindrical rolling bodies, excess material on an outside section in the radial direction and recesses in both end surfaces in the axial direction are not generated as much as possible in the intermediate material that is removed from a molding device for performing compression molding. Annular concave sections 27 are provided on the inner-circumferential surfaces 20a of molding concave sections 19a provided in a stationary-side mold 17a and a movable-side mold 18a. The stationary-side mold 17a and the movable-side mold 18a are brought close to each other in the axial direction while compressing the intermediate material 23 in a state in which both side sections in the axial direction of the intermediate material 23 are inserted into the molding concave sections 19a. At this time, a part of the material of the intermediate material 23 is made to enter inside the annular concave sections 27, and undercut sections 32 are formed on the outer side in the radial direction of a compression-molded intermediate material 23b. After that, when removing both side sections in the axial direction of the intermediate material 23b from the inside of the molding concave sections 19a in the axial direction, the undercut sections 32 are drawn through or handled by stepped sections 29 existing at the end sections in the axial direction of the annular concave sections 27.

With respect to the manufacture of cylindrical rolling bodies, excess material on an outside section in the radial direction and recesses in both end surfaces in the axial direction are not generated as much as possible in the intermediate material that is removed from a molding device for performing compression molding. Annular concave sections 27 are provided on the inner-circumferential surfaces 20a of molding concave sections 19a provided in a stationary-side mold 17a and a movable-side mold 18a. The stationary-side mold 17a and the movable-side mold 18a are brought close to each other in the axial direction while compressing the intermediate material 23 in a state in which both side sections in the axial direction of the intermediate material 23 are inserted into the molding concave sections 19a. At this time, a part of the material of the intermediate material 23 is made to enter inside the annular concave sections 27, and undercut sections 32 are formed on the outer side in the radial direction of a compression-molded intermediate material 23b. After that, when removing both side sections in the axial direction of the intermediate material 23b from the inside of the molding concave sections 19a in the axial direction, the undercut sections 32 are drawn through or handled by stepped sections 29 existing at the end sections in the axial direction of the annular concave sections 27.

A hydraulic forming machine, including a body provided with a feed inlet penetrating a first mounting surface, a cutting mechanism, a forming die, an ejector arranged on the forming die, and a driving mechanism. The forming die includes a movable die and a fixed die matched with each other. The cutting mechanism and the fixed die are provided on the first mounting surface of the body and respectively at two sides of the discharge end of the feed inlet. The movable die is arranged on the driving mechanism and driven by the driving mechanism to move close to or away from the fixed die in a direction perpendicular to the first mounting surface. The cutting mechanism is configured to cut a blank at an output end of the conveying inlet. The blank cut by the cutting mechanism is extruded between the fixed die and the movable die.

A fabrication and monitoring device for micro probe ball tips includes a magnetic field generator, a 3-dimensional displacement adjusting mechanism, a wire supplier and an image monitoring system. The magnetic field generator includes a U-shaped electromagnet. The 3-dimensional displacement adjusting mechanism includes a 2-dimensional moving platform, a 1-dimensional moving platform, a guiding tube, and a sparking plug. The wire supplier includes a transmission wheel, a pressing roller, a wire feeding roller and a tungsten wire material supplier. The image monitoring system includes a micro objective, a third-generation infinite beam structure lens and a supporting frame. The present invention overcomes an eccentric problem of a tungsten ball and a tungsten rod, and also overcomes a sphericity problem caused by gravity, so as to improve sphericity, eccentric accuracy and enable monitoring of dynamic manufacturing process of the probe ball tips.

A method for manufacturing a forged steel roll comprises: casting, by the ESR method, a steel ingot which contains, by mass %, C: 0.3% or more, Si: 0.2% or more, Cr: 2.0-13.0% and Mo: 0.2% or more, and further contains Bi at 10-100 ppm by mass; and forging the steel ingot to manufacture the roll. According to this method, since freckle defects can be sealed near the center of the steel ingot, the roll can be stably used over a long period of time.

A method for manufacturing a forged steel roll comprises: casting, by the ESR method, a steel ingot which contains, by mass %, C: 0.3% or more, Si: 0.2% or more, Cr: 2.0-13.0% and Mo: 0.2% or more, and further contains Bi at 10-100 ppm by mass; and forging the steel ingot to manufacture the roll. According to this method, since freckle defects can be sealed near the center of the steel ingot, the roll can be stably used over a long period of time.

An automatic processing press preferably includes a lower die carrier, a pair of support posts, an upper die carrier, an actuation device, a case slider and an automatic feeder magazine. The lower die carrier preferably includes a base portion. The case slider is slidably retained on the case slider support. The automatic feeder magazine includes a feed plate, a tube holder and a threaded stud. The threaded stud is retained by the base portion of the lower die carrier. The pair of support posts are retained in the base portion. The upper die carrier is slidably retained on the pair of support posts. The actuation device is pivotally engaged with the upper die carrier and the lower die carrier to move the upper die carrier downward. A bullet resizing die system and a case resizing die system are capable of being threaded into the upper and lower die carriers.