Threads are formed in situ throughout a bore of a sleeve inserted into a corresponding hole in a substrate. A sleeve having a bore is inserted into a corresponding hole of a substrate. A mandrel is rotated through the sleeve. The mandrel has a threaded ended; the threaded end rotating throughout the bore of the sleeve forms threads throughout the bore. Prior to inserting the sleeve into the corresponding hole of the substrate, the sleeve can be placed onto the mandrel. In this case, the mandrel has an increasing diameter at the threaded end thereof, such that the sleeve rests on the mandrel towards the threaded end thereof where the bore has a smaller diameter than the mandrel. The mandrel is then rotated out of the sleeve in a direction opposite the direction in which the sleeve has been inserted into the corresponding hole of the substrate.

Threads are formed in situ throughout a bore of a sleeve inserted into a corresponding hole in a substrate. A sleeve having a bore is inserted into a corresponding hole of a substrate. A mandrel is rotated through the sleeve. The mandrel has a threaded ended; the threaded end rotating throughout the bore of the sleeve forms threads throughout the bore. Prior to inserting the sleeve into the corresponding hole of the substrate, the sleeve can be placed onto the mandrel. In this case, the mandrel has an increasing diameter at the threaded end thereof, such that the sleeve rests on the mandrel towards the threaded end thereof where the bore has a smaller diameter than the mandrel. The mandrel is then rotated out of the sleeve in a direction opposite the direction in which the sleeve has been inserted into the corresponding hole of the substrate.

A fastener with a body with a shank, a head adjacent one end of and integral with the shank, and a shoulder adjacent the head, and a separate washer with a through hole received on the shank, bearing on the shoulder and securely fastened to the shank. The body and washer may have an interference fit. The body may be made and the washer attached by cold forming the body with a ring bearing on the washer.

A multistage press for the bulk deformation of a piece of wire includes a wire feed with associated apparatus for cutting to length, and a transfer devicehaving grippersfor receiving a piece of wire that has been cut to length and transferring the latter to subsequent forming stages, there being arranged, on that side of the cutting-to-length apparatus opposite from the wire feed, a device for partially heating a length of wire. A method produces a formed part with a multistage press of this type.

A multistage press for the bulk deformation of a piece of wire includes a wire feed with associated apparatus for cutting to length, and a transfer devicehaving grippersfor receiving a piece of wire that has been cut to length and transferring the latter to subsequent forming stages, there being arranged, on that side of the cutting-to-length apparatus opposite from the wire feed, a device for partially heating a length of wire. A method produces a formed part with a multistage press of this type.

One aspect is an apparatus including an additively manufactured first component and a captive nut contained within the first component for interconnecting the first component to a second component. Another aspect is an apparatus including a first additively manufactured component having a hole and a second additively manufactured component having a socket. The apparatus further includes a pin having a head engaging a surface of the first component and a shaft extending from the head through the hole in the first component and into the socket of the second component. Another aspect is an apparatus including first and second panels. The apparatus also includes a bolt having a head and a shaft extending from the head and a nut located at a distal end of the shaft. The first and seconds panels may be sandwiched between the bolt and nut to interconnect the first and second panels.

One aspect is an apparatus including an additively manufactured first component and a captive nut contained within the first component for interconnecting the first component to a second component. Another aspect is an apparatus including a first additively manufactured component having a hole and a second additively manufactured component having a socket. The apparatus further includes a pin having a head engaging a surface of the first component and a shaft extending from the head through the hole in the first component and into the socket of the second component. Another aspect is an apparatus including first and second panels. The apparatus also includes a bolt having a head and a shaft extending from the head and a nut located at a distal end of the shaft. The first and seconds panels may be sandwiched between the bolt and nut to interconnect the first and second panels.

A die matching system which is preferably implemented in die rolling machinery for fasteners employs witness or reference marks on each of the dies. An eddy current sensor is employed to sense the witness marks and to detect change in the relative position of the witness mark and hence the position of the rotatable dies. The change in position is then processed and a signal is transmitted to servo motors to change the relative position of the dies to compensate for the position changes continuously during the operation of the die rolling machinery. In one preferred form, the witness mark is in the form of a recess milled into the bottom end surface of the cylindrical die.

A die matching system which is preferably implemented in die rolling machinery for fasteners employs witness or reference marks on each of the dies. An eddy current sensor is employed to sense the witness marks and to detect change in the relative position of the witness mark and hence the position of the rotatable dies. The change in position is then processed and a signal is transmitted to servo motors to change the relative position of the dies to compensate for the position changes continuously during the operation of the die rolling machinery. In one preferred form, the witness mark is in the form of a recess milled into the bottom end surface of the cylindrical die.

A bolt includes a head portion on which a recess is formed. The recess has a bottom surface and a sidewall extending from a periphery of the bottom surface. The sidewall has a lower end defined by the bottom surface and includes an increased diameter portion and a reduced diameter portion. The increased diameter portion has an inner diameter larger than an inner diameter of the lower end of the side wall. The reduced diameter portion has an inner diameter smaller than the inner diameter of the increased diameter portion. The reduced diameter portion is located opposite to the bottom surface across the increased diameter portion.