A method of manufacturing a component, the method including a maraging steel blank with an initial shape; and performing an incremental cold forming operation on the maraging steel blank, wherein the incremental cold forming operation reduces a thickness of the maraging steel blank.

A metal sleeve including a metal body which surrounds an inner channel running between a proximal and a distal opening. The inner channel has at least one groove set back into the metal body, running in the longitudinal direction of the inner channel and stepped on both sides by a distal and a proximal front edge. The proximal front edge of the groove is produced by impact extrusion.

A metal sleeve including a metal body which surrounds an inner channel running between a proximal and a distal opening. The inner channel has at least one groove set back into the metal body, running in the longitudinal direction of the inner channel and stepped on both sides by a distal and a proximal front edge. The proximal front edge of the groove is produced by impact extrusion.

A method for producing a metal sleeve includes providing a first metal sleeve semi-finished product having a metal body. The metal body surrounds an inner channel. At least one groove is located in the metal body on the side of the inner channel. The first metal sleeve semi-finished product is pressed into a first die by means of a punch and in the process is formed by impact extrusion into the metal sleeve to be produced. The first die is designed such that a proximal front edge, which is spaced apart from the distal front edge and delimits the groove in the proximal direction, is formed in the metal body on the side of the inner channel. A metal sleeve includes a metal body which surrounds an inner channel running between a proximal and a distal opening. The inner channel has at least one groove set back into the metal body, running in the longitudinal direction of the inner channel and stepped on both sides by a distal and a proximal front edge. The proximal front edge of the groove is produced by impact extrusion. A method for producing a gearbox is provided.

A method for producing a metal sleeve includes providing a first metal sleeve semi-finished product having a metal body. The metal body surrounds an inner channel. At least one groove is located in the metal body on the side of the inner channel. The first metal sleeve semi-finished product is pressed into a first die by means of a punch and in the process is formed by impact extrusion into the metal sleeve to be produced. The first die is designed such that a proximal front edge, which is spaced apart from the distal front edge and delimits the groove in the proximal direction, is formed in the metal body on the side of the inner channel. A metal sleeve includes a metal body which surrounds an inner channel running between a proximal and a distal opening. The inner channel has at least one groove set back into the metal body, running in the longitudinal direction of the inner channel and stepped on both sides by a distal and a proximal front edge. The proximal front edge of the groove is produced by impact extrusion. A method for producing a gearbox is provided.

A tool assembly for forming a workpiece with an outer surface into a housing with a non-round design outer profile. The tool assembly includes a number of jaw segments, each jaw segment having an internal surface for engaging the outer surface. The jaw segments are movable between a first condition and a second condition, in which the internal surfaces of the jaw segments substantially define the design outer profile of the housing. Each internal surface has a preselected end point associated therewith defined by a radius centered on the preselected end point that is substantially coincident with the portion of the design outer profile defined by the internal surface. Each jaw segment is movable toward the preselected end point therefor when moved from the first condition to the second condition, and away from the preselected end point therefor when moved from the second condition to the first condition.

A tool assembly for forming a workpiece with an outer surface into a housing with a non-round design outer profile. The tool assembly includes a number of jaw segments, each jaw segment having an internal surface for engaging the outer surface. The jaw segments are movable between a first condition and a second condition, in which the internal surfaces of the jaw segments substantially define the design outer profile of the housing. Each internal surface has a preselected end point associated therewith defined by a radius centered on the preselected end point that is substantially coincident with the portion of the design outer profile defined by the internal surface. Each jaw segment is movable toward the preselected end point therefor when moved from the first condition to the second condition, and away from the preselected end point therefor when moved from the second condition to the first condition.

A material dispense tip includes an elongated hole in an elongated neck that extends from an input end of the neck to an output end of the neck. The hole at the output end of the neck has a first diameter. The output end of the neck is positioned against a die surface. A punch is inserted into the hole at the input end of the neck. An external force is applied to the neck to cause the output end of the neck to be deformed under compression by the die surface, to reduce the diameter of the hole at the output end of the neck from the first diameter to a second diameter that is less than the first diameter.

A neck hole of a dispense tip is formed through a length of a body from an input end to an output end. An inlet hole is formed at a distal end of the neck hole, the inlet hole having a first inner diameter. An outlet hole is formed at a distal end of the inlet hole, the outlet hole having a second inner diameter less than the first. A first inner taper transitions the inlet hole from the first inner diameter to the second inner diameter. An outer taper is formed having a width that decreases along a longitudinal axis of the length of the neck hole at a distalmost end. The width of the outer taper is reduced at the distalmost end at the output end of the body of material from a first outer width to a second outer width less than the first outer width.

A neck hole of a dispense tip is formed through a length of a body from an input end to an output end. An inlet hole is formed at a distal end of the neck hole, the inlet hole having a first inner diameter. An outlet hole is formed at a distal end of the inlet hole, the outlet hole having a second inner diameter less than the first. A first inner taper transitions the inlet hole from the first inner diameter to the second inner diameter. An outer taper is formed having a width that decreases along a longitudinal axis of the length of the neck hole at a distalmost end. The width of the outer taper is reduced at the distalmost end at the output end of the body of material from a first outer width to a second outer width less than the first outer width.