A chuck device in a robot hand is used when receiving a primary formed workpiece from electrode chucks. After receiving the primary formed workpiece, and before inserting the primary formed workpiece from its shaft stem part into an insertion hole in a forging press main body, a portion held by the electrode chucks of the primary formed workpiece is gripped by a chuck device different from the chuck device, to release the gripping of the primary formed workpiece by the chuck device. Therefore, it is possible to insert the holding portion held by the electrode chucks from the side of the shaft stem part of the primary formed workpiece into the insertion hole. Thereby providing a bar material transfer method capable of accurately inserting the bar material from its one end into a predetermined positioning hole even if a bar material serving as a workpiece is short.

An apparatus includes an anvil having a first end and second end, and a press head reciprocally mounted relative to the anvil. The apparatus further includes an induction heater having a workpiece discharge end mounted adjacent the first end of the anvil, and a plurality of first station dies secured to the anvil. The first station dies each form at least a portion of a first contour. A plurality of second station dies are also secured to the anvil, the second station dies each defining at least a portion of a second contour.

An apparatus includes an anvil having a first end and second end, and a press head reciprocally mounted relative to the anvil. The apparatus further includes an induction heater having a workpiece discharge end mounted adjacent the first end of the anvil, and a plurality of first station dies secured to the anvil. The first station dies each form at least a portion of a first contour. A plurality of second station dies are also secured to the anvil, the second station dies each defining at least a portion of a second contour.

A processing line material clear out devices and methods are disclosed. The device is particularly useful for clearing metal billets from induction heating units, but may be used for many other processes having sequentially ordered materials traveling down a conveyor or other processing line. In one example of the invention, a reciprocating push rod rack is used to sequentially deposit and remove at least two push rods used to abut and clear the downstream billets. A push rod advance device is used to interlink independent, sequential push rods positioned on the billet track. On clearing of the billets, the push rods are retracted, removed from the billet track and stored on the push rod rack for ready use.

A processing line material clear out devices and methods are disclosed. The device is particularly useful for clearing metal billets from induction heating units, but may be used for many other processes having sequentially ordered materials traveling down a conveyor or other processing line. In one example of the invention, a reciprocating push rod rack is used to sequentially deposit and remove at least two push rods used to abut and clear the downstream billets. A push rod advance device is used to interlink independent, sequential push rods positioned on the billet track. On clearing of the billets, the push rods are retracted, removed from the billet track and stored on the push rod rack for ready use.

Disclosed are a method and an apparatus for forging dissimilar materials. The apparatus includes a press, a tray plate supply unit that supplies a tray plate by one pitch from one side to an opposite side, punching parts that continuously form material passing/fixing parts in the tray plate, a material plate supply unit that supplies a material plate to the upper sides of the material passing/fixing parts by one pitch, cutting/pressing parts that repeatedly cut the material plate introduced to upper sides of the material passing/fixing parts and fix the cut materials to the material passing/fixing parts after pressing the materials, pressing parts that press the moved materials, and extraction parts that separate and extract the formed materials.

Disclosed are a method and an apparatus for forging dissimilar materials. The apparatus includes a press, a tray plate supply unit that supplies a tray plate by one pitch from one side to an opposite side, punching parts that continuously form material passing/fixing parts in the tray plate, a material plate supply unit that supplies a material plate to the upper sides of the material passing/fixing parts by one pitch, cutting/pressing parts that repeatedly cut the material plate introduced to upper sides of the material passing/fixing parts and fix the cut materials to the material passing/fixing parts after pressing the materials, pressing parts that press the moved materials, and extraction parts that separate and extract the formed materials.

[Object] To provide a bar material transfer method of, even in the case where an entire length of a bar material serving as a workpiece is short, accurately inserting the bar material from one end thereof into a predetermined positioning hole.

[Solving Means] At the time of receiving a primary formed workpiece W1 from electrode chucks 22, a chuck device 64A (64B) in a robot hand 62c is used, and after receiving the primary formed workpiece W1, and before inserting the primary formed workpiece W1 from a stem part W11 thereof into an insertion hole 12 in a forging press main body 10, a holding portion W11a held by the electrode chucks 22 of the primary formed workpiece W1 is gripped by a chuck device 65A (65B) different from the chuck device 64A (64B), to release the gripping of the primary formed workpiece W1 by the chuck device 64A (64B). In accordance with this, it is possible to insert the holding portion W11a held by the electrode chucks 22 on the side of the stem part W11 of the primary formed workpiece W1 into the insertion hole 12.

[Object] To provide a bar material transfer method of, even in the case where an entire length of a bar material serving as a workpiece is short, accurately inserting the bar material from one end thereof into a predetermined positioning hole.

[Solving Means] At the time of receiving a primary formed workpiece W1 from electrode chucks 22, a chuck device 64A (64B) in a robot hand 62c is used, and after receiving the primary formed workpiece W1, and before inserting the primary formed workpiece W1 from a stem part W11 thereof into an insertion hole 12 in a forging press main body 10, a holding portion W11a held by the electrode chucks 22 of the primary formed workpiece W1 is gripped by a chuck device 65A (65B) different from the chuck device 64A (64B), to release the gripping of the primary formed workpiece W1 by the chuck device 64A (64B). In accordance with this, it is possible to insert the holding portion W11a held by the electrode chucks 22 on the side of the stem part W11 of the primary formed workpiece W1 into the insertion hole 12.