A method of manufacturing molds and cores suitable for producing fiber composite bodies or cast parts of metal or plastic from a mold base material and a multicomponent binder by 3D printing includes pretreating the particulate mold base material with at least one silicon-organic compound having a polar hydrophilic end and a nonpolar hydrophobic end, forming a layer of the pretreated particulate mold base material, and applying the binder or at least one component of the binder in liquid form to the layer, wherein b. and c. are repeated.

The invention relates to a method of producing an article selected from the group consisting of casting mold, core, feeder and molding compound for production of part of a casting mold, core or feeder, comprising the following steps: (S1) producing or providing in the foundry: a first component (A), comprising a first binder component (b1) of a binder system and an amount of a first mold base material and, spatially separated therefrom, a second component (B), comprising a second binder component (b2) of the binder system and an amount of a second mold base material wherein the first binder component (b1) and the second binder component (b2) are suitable for chemical reaction with one another and for curing of a mixture of the first component (A) and the second component (B), (S2) mixing by contacting the first component (A) and the second component (B) in a particular mass ratio, so as to result in a self-curing molding compound.

The invention relates to a method of producing an article selected from the group consisting of casting mold, core, feeder and molding compound for production of part of a casting mold, core or feeder, comprising the following steps: (S1) producing or providing in the foundry: a first component (A), comprising a first binder component (b1) of a binder system and an amount of a first mold base material and, spatially separated therefrom, a second component (B), comprising a second binder component (b2) of the binder system and an amount of a second mold base material wherein the first binder component (b1) and the second binder component (b2) are suitable for chemical reaction with one another and for curing of a mixture of the first component (A) and the second component (B), (S2) mixing by contacting the first component (A) and the second component (B) in a particular mass ratio, so as to result in a self-curing molding compound.

A method for producing a feeder element is described. The method includes (a) producing composite particles having a particle size of less than 2 mm in a matrix encapsulation method with the following steps: (a1) producing droplets of a suspension from at least (i) one or more refractory substances, (ii) one or more of fillers having a bulk density in the range from 10 to 350 g/L, expandants, and pyrolysable fillers, (iii) as continuous phase, a solidifiable liquid, (a2) solidifying the droplets with the refractory substance(s) and density-reducing substance(s) are encapsulated therein, (a3) treating the hardened droplets to form composite particles, (b) mixing the composite particles with a binder and, optionally, further constituents to give a feeder composition, (c) shaping and curing the feeder composition to give a feeder element. Also described are a method for producing refractory composite particles and the use of the composite particles.

A method for producing a feeder element is described. The method includes (a) producing composite particles having a particle size of less than 2 mm in a matrix encapsulation method with the following steps: (a1) producing droplets of a suspension from at least (i) one or more refractory substances, (ii) one or more of fillers having a bulk density in the range from 10 to 350 g/L, expandants, and pyrolysable fillers, (iii) as continuous phase, a solidifiable liquid, (a2) solidifying the droplets with the refractory substance(s) and density-reducing substance(s) are encapsulated therein, (a3) treating the hardened droplets to form composite particles, (b) mixing the composite particles with a binder and, optionally, further constituents to give a feeder composition, (c) shaping and curing the feeder composition to give a feeder element. Also described are a method for producing refractory composite particles and the use of the composite particles.

The invention relates to a method for manufacturing a foundry body including the preparation of a granular mixture including a polycondensed resin having modified formaldehyde, optionally incorporating an aromatic or polyaromatic during the synthesis thereof, a hardening agent, a formaldehyde sensor compound, water and optionally at least one resin selected from the group comprising tannins, natural polyphenols, and lignins, placing said granular mixture in contact with the surface of a forming tool, and insufflating a flow of gas at 50 C. to 380 C. into the granular mixture for 1 to 300 seconds, in order to ensure at least partial hardening of said mixture. The invention also relates to a method for manufacturing a molded foundry piece made of metal or a metal alloy, which includes pouring metal into at least one body (mold and/or core) thus produced; and to a foundry piece thus manufactured.

The invention relates to a method for manufacturing a foundry body including the preparation of a granular mixture including a polycondensed resin having modified formaldehyde, optionally incorporating an aromatic or polyaromatic during the synthesis thereof, a hardening agent, a formaldehyde sensor compound, water and optionally at least one resin selected from the group comprising tannins, natural polyphenols, and lignins, placing said granular mixture in contact with the surface of a forming tool, and insufflating a flow of gas at 50 C. to 380 C. into the granular mixture for 1 to 300 seconds, in order to ensure at least partial hardening of said mixture. The invention also relates to a method for manufacturing a molded foundry piece made of metal or a metal alloy, which includes pouring metal into at least one body (mold and/or core) thus produced; and to a foundry piece thus manufactured.

Provided is a method of producing foamed sand (s) for forming a sand mold. The foamed sand (s) includes sand particles (p) and foam (f) adhering to surfaces of the sand particles (p). The foam (f) contains water glass (b), water (w), and a surfactant (c). According to the method, an aqueous surfactant solution (e) in which the surfactant (c) is dissolved is frothed to generate froth (d) from the aqueous surfactant solution (e). Then, the generated froth (d), the water glass (b), and the water (w) are kneaded with the sand constituted by the sand particles (p).

This invention relates to lost cores for use high pressure die casting, the cores preferably comprising a water-soluble synthetic ceramic aggregate having an appropriate strength and tolerance for various casting pressures and temperatures, an inorganic binder comprising sodium silicate, an additive comprising particulate amorphous silicon dioxide, and a refractory coating, wherein the cores have the capacity to be removed from a casting by dissolution with water.

A high-temperature-resistant casting system comprises following casting elements in a connection relationship: a sprue cup (1) and a down sprue (2) connected with a lower end of the sprue cup, wherein the other end of the down sprue is connected with one end of a filtering element (6), the other end of the filtering element is connected with a three-way pipe (3), openings in two sides of the three-way pipe are connected with one end of an inlet section of a runner (4), and one end of an outlet section of the runner is connected with a tapered elbow (5). The casting elements comprise the following components in percentage by weight: 41-51% of a refractory fiber, 40-51% of a silicate fiber and 5-19% of a binder. A preparation method of the high-temperature-resistant casting system is further provided.