The present invention discloses a mold core assembly. The mold core assembly includes at least one core. The core comprises a main body member and a high temperature-resistant material with a melting point over 1500 C., the length-diameter ratio of the main body member is greater than 50, and the main body member includes a high melting point metal with a melting point over 1500 C. The mold core assembly also includes a shell mold, wherein the shell mold encloses the core to form a cavity between the shell mold and the core, so as to accommodate a molten casting metal. The present invention further discloses an investment casting method.

There is provided a binder for molding a casting mold, which contains water glass and aluminum silicate obtained by carrying out dissolution in the water glass, where the binder for molding a casting mold contains 2 to 15 parts by mass of the aluminum silicate with respect to 100 parts by mass of a solid content of the water glass.

There is provided a binder for molding a casting mold, which contains water glass and aluminum silicate obtained by carrying out dissolution in the water glass, where the binder for molding a casting mold contains 2 to 15 parts by mass of the aluminum silicate with respect to 100 parts by mass of a solid content of the water glass.

The riser base is an insert obtained by manual moulding or by blowing having an insulating or exothermal composition. The composition includes hollow microspheres of aluminium silicate. The mould is mainly comprised of silica sand and presents a main cavity configured to be filled with molten metal to obtain a cast part and one or several auxiliary cavities. The insert fits into the auxiliary cavity made in the mould and presents an interior cavity configured to receive molten metal from a feeding riser or mini-feeding riser and an exterior geometry which coincides with the geometry of the aforesaid auxiliary cavity. The auxiliary cavity or cavities made in the mould itself are disposed in such a way that when the riser base is inserted into the auxiliary cavity, the interior cavity of the riser base is left in communication with the main cavity of the mould to allow passage of the molten metal.

The riser base is an insert obtained by manual moulding or by blowing having an insulating or exothermal composition. The composition includes hollow microspheres of aluminium silicate. The mould is mainly comprised of silica sand and presents a main cavity configured to be filled with molten metal to obtain a cast part and one or several auxiliary cavities. The insert fits into the auxiliary cavity made in the mould and presents an interior cavity configured to receive molten metal from a feeding riser or mini-feeding riser and an exterior geometry which coincides with the geometry of the aforesaid auxiliary cavity. The auxiliary cavity or cavities made in the mould itself are disposed in such a way that when the riser base is inserted into the auxiliary cavity, the interior cavity of the riser base is left in communication with the main cavity of the mould to allow passage of the molten metal.

A method for cleaning a surface of a metal or metal alloy body by immersing the surface in a basic aqueous electrolyte containing carbonate ions, and flowing DC current through the body to make the body anodic. After a time, the flow of DC current is stopped and the surface is removed from the electrolyte. The surface is then rinsed off to remove dirt, corrosion, coatings, and the like from the surface. The surface can then be dried and, if desired, coated for reuse of the body

Compositions useful for green sandcasting are discussed, as well as methods of preparing and using such compositions. Binder compositions may comprise a carbonaceous material, an inorganic binding agent, and a high aspect ratio silicate, wherein at least one of the carbonaceous material or the inorganic material in the binder composition may be oxidized. For example, the inorganic binding agent may be oxidized with a ratio of ferrous iron (Fe.sup.2+) to ferric iron (Fe.sup.3+) less than 1.2 or less than 1. Green sand prepared from such binder compositions may exhibit a reduction in emissions during sandcasting.

Compositions useful for green sandcasting are discussed, as well as methods of preparing and using such compositions. Binder compositions may comprise a carbonaceous material, an inorganic binding agent, and a high aspect ratio silicate, wherein at least one of the carbonaceous material or the inorganic material in the binder composition may be oxidized. For example, the inorganic binding agent may be oxidized with a ratio of ferrous iron (Fe.sup.2+) to ferric iron (Fe.sup.3+) less than 1.2 or less than 1. Green sand prepared from such binder compositions may exhibit a reduction in emissions during sandcasting.

A method of manufacturing a core for casting a component can include manufacturing a core for at least partially forming an internal passage architecture of a component with a material including radiopaque particles. A method can include removing a material including radio opaque particles from an internal passage architecture of a component; and inspecting the component via radiographic imaging at gamma/X-ray wavelengths to detect residual material. A core for use in casting an internal passage architecture of a component can include a material with radiopaque particles dispersed therein.

A method of manufacturing a core for casting a component can include manufacturing a core for at least partially forming an internal passage architecture of a component with a material including radiopaque particles. A method can include removing a material including radio opaque particles from an internal passage architecture of a component; and inspecting the component via radiographic imaging at gamma/X-ray wavelengths to detect residual material. A core for use in casting an internal passage architecture of a component can include a material with radiopaque particles dispersed therein.