A three-dimensional pattern material capable of forming a cured product having excellent hardness and castability, a cured product, a cubic molded article, and a method for producing a mold by using the cubic molded article are provided. The three-dimensional modeling pattern material contains a curable resin composition containing a (meth) acrylate compound (A) represented by Structural Formula (1) and an aliphatic (meth) acrylate compound (B). The three-dimensional modeling pattern material has a content of the (meth) acrylate compound (A) of 50% by mass or more in a total mass of the (meth) acrylate compound (A) and the (meth) acrylate compound (B).

A three-dimensional pattern material capable of forming a cured product having excellent hardness and castability, a cured product, a cubic molded article, and a method for producing a mold by using the cubic molded article are provided. The three-dimensional modeling pattern material contains a curable resin composition containing a (meth) acrylate compound (A) represented by Structural Formula (1) and an aliphatic (meth) acrylate compound (B). The three-dimensional modeling pattern material has a content of the (meth) acrylate compound (A) of 50% by mass or more in a total mass of the (meth) acrylate compound (A) and the (meth) acrylate compound (B).

The disclosure relates to a method for producing of refiner disc segments. The method for producing of the invention allows for forming a multitude of refiner segments with only one forming process of a first die which may be lightweight and has reduced cost while at the same time a surface structure with high hardness which reduces wear of the die's surface. The method for producing a disc-type refiner segment for refining lignocellulosic material includes 3D printing a first model; forming a first die part using investment casting; 3D printing a second model; combining the first die part and the second model to create a first die model; using the first die model to generate for forming a sand model by compressing molding sand between the first die and the second die; and casting a refiner disc segment by casting a metal material using the sand model.

A method for forming a wax model for the manufacture of turbine blades by lost-wax casting, in which a core is provided, a lower surface shell and an upper surface shell are positioned and bonded on either side of ducts of the core adjacent to the root, the core equipped with the lower surface shell and with the upper surface shell is positioned in an injection mold, wax is injected around the core equipped with the lower surface shell and with the upper surface shell, so as to form a wax model including a blade airfoil and a blade root including a fir tree, the lower surface shell and the upper surface shell being positioned around the core so as to form a portion of the fir tree of the wax model.

A method for forming a wax model for the manufacture of turbine blades by lost-wax casting, in which a core is provided, a lower surface shell and an upper surface shell are positioned and bonded on either side of ducts of the core adjacent to the root, the core equipped with the lower surface shell and with the upper surface shell is positioned in an injection mold, wax is injected around the core equipped with the lower surface shell and with the upper surface shell, so as to form a wax model including a blade airfoil and a blade root including a fir tree, the lower surface shell and the upper surface shell being positioned around the core so as to form a portion of the fir tree of the wax model.

A core forming method is provided for forming a core. The core forming method includes forming one or more mold parts of water-soluble polymer (WSP), each mold part including a bond area and a part forming area, moistening the bond areas, bonding the mold parts together with the bond areas moistened and the part forming areas aligned to form a cavity shaped as a negative of the core, injecting a slurry, which is non-reactive with the WSP, into the cavity and removing the WSP with water once the slurry is cured.

A core forming method is provided for forming a core. The core forming method includes forming one or more mold parts of water-soluble polymer (WSP), each mold part including a bond area and a part forming area, moistening the bond areas, bonding the mold parts together with the bond areas moistened and the part forming areas aligned to form a cavity shaped as a negative of the core, injecting a slurry, which is non-reactive with the WSP, into the cavity and removing the WSP with water once the slurry is cured.

An approach for supporting a wax pattern during investment casting. The approach described herein forms a support structure to support the wax pattern during investment casting. The support structure has a capping structure with a geometry that can match a profile of a lower region of the wax pattern, and at least one support brace extending outward from the support capping structure. The support structure can be placed on a surface of the lower region. The support capping structure can form a defined envelope to enclose the lower region of the wax pattern. The support structure is connected to a base plate by the support brace(s). The capping structure and the support brace(s) secure the wax pattern to the base plate and distribute the load of the wax pattern to maximize strength while minimizing the risk of a discontinuity in the wax or shell that could affect the casting process.

An approach for supporting a wax pattern during investment casting. The approach described herein forms a support structure to support the wax pattern during investment casting. The support structure has a capping structure with a geometry that can match a profile of a lower region of the wax pattern, and at least one support brace extending outward from the support capping structure. The support structure can be placed on a surface of the lower region. The support capping structure can form a defined envelope to enclose the lower region of the wax pattern. The support structure is connected to a base plate by the support brace(s). The capping structure and the support brace(s) secure the wax pattern to the base plate and distribute the load of the wax pattern to maximize strength while minimizing the risk of a discontinuity in the wax or shell that could affect the casting process.

A casting core assembly is disclosed herein. The casting core assembly comprises a casting core and a bumper assembly. The bumper assembly is disposed on an outer surface of the casting core. The bumper assembly comprises a receptacle and a metal apparatus. The metal apparatus may be a pin, a sphere, or the like.