In a method for producing a riser for inserting into a casting mold used for casting metals, the riser includes a riser body (31) surrounding an inner cavity (36) as a riser volume and is composed of an exothermic and/or insulating riser material (30). To produce a single-piece riser body (31) in a two-part core box (10), a cavity (14) reproducing the outer contour of the riser body (31) is formed and, in order to produce the inner cavity (36), a reversibly expandable king (15) is set in the cavity (14) in such a way that, in the shooting of the riser body (31), the wall region (32), the cup region (33), and the base region (34) of the riser body are formed by the riser material (30) introduced into the intermediate space (41) between the expanded king (15) and the inner wall (40) of the cavity (14).

A mold assembly for producing a casting core for a cooling jacket of an electric motor has an external mold and an internal mold enclosed by the external mold. The external mold forms an outer wall and the internal mold an inner wall of the core molding cavity fillable with a core material and having a cylindrical shape. The internal mold has two first mold shells and two second mold shells. The two first mold shells and the two second mold shells jointly form the inner wall of the core molding cavity. The second mold shells are arranged between the first mold shells. A first demolding mechanism is arranged between the first mold shells and enables movement of the first mold shells toward one another. A second demolding mechanism is arranged between the second mold shells and enables movement of the second mold shells toward one another.

A mold assembly for producing a casting core for a cooling jacket of an electric motor has an external mold and an internal mold enclosed by the external mold. The external mold forms an outer wall and the internal mold an inner wall of the core molding cavity fillable with a core material and having a cylindrical shape. The internal mold has two first mold shells and two second mold shells. The two first mold shells and the two second mold shells jointly form the inner wall of the core molding cavity. The second mold shells are arranged between the first mold shells. A first demolding mechanism is arranged between the first mold shells and enables movement of the first mold shells toward one another. A second demolding mechanism is arranged between the second mold shells and enables movement of the second mold shells toward one another.

A method of casting a core includes the steps of preparing a first half of a corebox, preparing a second half of a corebox such that the parting line of a core formed from the first and second coreboxes runs along the vertical axis of the core.

A method of casting a core includes the steps of preparing a first half of a corebox, preparing a second half of a corebox such that the parting line of a core formed from the first and second coreboxes runs along the vertical axis of the core.

A structure and method are provided for forming a box for molding an article for use in casting. A wall defines a cavity formed in a shape of the article and configured to receive a material for forming the article. A rim is disposed around the wall and extends therefrom defining a hollow back on an opposite side of the wall from the cavity. A lattice structure formed in the hollow back and is connected with the wall and with the rim. The box may be formed by additive manufacturing.

A method for producing a feeder (10) that is intended for use in a casting mold used for the casting of metals and comprises a feeder body (11), which encloses an inner cavity (25) as a feeder volume, consists of an exothermic and/or insulating material, has at least one lateral wall region (12) and a bottom region (13) with a feeder opening (14) arranged therein for connecting the inner cavity (25) of the feeder body (11) to the mold cavity of the casting mold during the casting operation and has a mesh-like fabric consisting of a refractory material covering over the feeder opening (14) therein, is characterized in that, in the course of the production of the feeder in a core shooter, a piece of fabric (21) of the mesh-like fabric is positioned in a pattern device (17) forming the shape of the feeder (10) in a core box (30) of the core shooter, in such a way that the peripheral region (22) of the piece of fabric (21) positioned in the bottom region (13) of the later feeder (10) is at least partially bent up in the direction of the lateral wall region (13) of the feeder body (11) and, during the shooting of the feeder (10), the bent-up peripheral region (22) is surrounded by the material shot in and is anchored in the material of the finished shot feeder (10).

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core comprising the ceramic particles, binder, and carbon fibers.

Aspects of the disclosure are directed to a method comprising obtaining a refractory metal core (RMC), installing the RMC inside a tool, and subsequent to installing the RMC inside the tool, injecting a slurry into the tool to form a composite body from the RMC and the slurry. Aspects of the disclosure are directed to a composite body, comprising: a refractory metal core (RMC), and a slurry that at least partially encapsulates the RMC.

A core molding method for molding a core having a twisted shape by use of a core mold includes a curing step and a mold extracting step. In the curing step, after the core mold is disposed along a vertical direction within a frame whose top is open, a self-hardening sand formed of a kneaded mixture of a sand, a resin and a curing agent is charged into the frame from the top of the frame, and then cured. In the mold extracting step, the core mold is extracted in the vertical direction from the core formed of the cured self-hardening sand while rotating the core mold and the frame relatively to each other around an axis of the core mold.