A method for producing a hollow article made of amorphous metal comprising the steps of: a) providing a metal composition, b) melting the composition according to step a) in order to obtain a melt, c) introducing the melt according to step b) into a cavity of a casting mold, the casting mold comprising an inner core, at least a portion of the lateral surface of the inner core being surrounded by a separation element, d) cooling the melt in the casting mold in order to obtain a molded part made of amorphous metal, e) removing the inner core and the separation element from the molded part according to step d) in order to obtain a hollow article made of amorphous metal. The present invention also relates to a hollow article made of amorphous metal, more particularly to a pipe made of amorphous metal.

A core structure for a providing a cooling passage in a gas turbine engine includes a core body that has a first cooling passage core. The first cooling passage core has a first width in a chord-wise direction near a first wall. A second width in the chord-wise direction near a second wall. A third width in the chord-wise direction between the first and second walls. The third width being smaller than the first and second widths to form an hourglass shape.

A core structure for a providing a cooling passage in a gas turbine engine includes a core body that has a first cooling passage core. The first cooling passage core has a first width in a chord-wise direction near a first wall. A second width in the chord-wise direction near a second wall. A third width in the chord-wise direction between the first and second walls. The third width being smaller than the first and second widths to form an hourglass shape.

A differential carrier case with an inserted pipe for high pressure casting may include a mold core into which a first end of a pipe is inserted, a mold core pin fixed to the mold core to fix the mold core and the first end of the pipe, a drive core pin inserted into a second end of the pipe, and a thick portion surrounding an outer portion of the pipe.

A differential carrier case with an inserted pipe for high pressure casting may include a mold core into which a first end of a pipe is inserted, a mold core pin fixed to the mold core to fix the mold core and the first end of the pipe, a drive core pin inserted into a second end of the pipe, and a thick portion surrounding an outer portion of the pipe.

A vermiculite core for a vehicle may include vermiculite and pearlstone, an aluminum component for the vehicle may be manufactured using the vermiculite core including the vermiculite and the pearlstone, and a method for manufacturing the vermiculite core for the vehicle may include mixing the vermiculite and the pearlstone, injecting a mixture of the vermiculite and the pearlstone into a mold, and pressing the mixture using a presser.

A method of forming a rotor by forming a mold by forming a first mold cake, a second mold cake, and a core that fits between the first and the second mold cake. The method includes a step of locating the core between the first mold cake and the second mold cake. The core includes a body, one or more projections extending from the body for forming one or more holes in a base portion of the rotor, and one or more projections extending from the body for forming one or more holes in a bat wall of the rotor.

A method of forming a rotor by forming a mold by forming a first mold cake, a second mold cake, and a core that fits between the first and the second mold cake. The method includes a step of locating the core between the first mold cake and the second mold cake. The core includes a body, one or more projections extending from the body for forming one or more holes in a base portion of the rotor, and one or more projections extending from the body for forming one or more holes in a bat wall of the rotor.

A method of producing a steel foam component includes providing a mold defining a cavity. The method also includes positioning an insert within the cavity of the mold. The insert can be configured to form a generally uniform pattern of pores within the steel foam component, and in some cases occupies at least 20% of the cavity. The method can further include pouring molten steel into the cavity, cooling the molten steel into the steel foam component, and removing the steel foam component and the insert from the mold. Steel components having internal shapes corresponding to the insert(s) are also provided.

The present invention relates to a method for the layer-by-layer production of a cured three- dimensional shaped body, wherein the method comprises at least: (i) providing a binder comprising at least the following components: a) monomeric furfuryl alcohol and optionally a resin component comprising at least a furan resin, wherein about 60% by weight to 100% by weight of monomeric furfuryl alcohol, based on the sum of monomeric furfuryl alcohol and resin component are present in the binder, and b) a hardener component selected from methanesulfonic acid, benzenesulfonic acid, and mixtures thereof, (ii) providing a layer of a refractory molding material to provide a molding material layer, (iii) selectively applying a component a) or b) of the binder separately from the refractory molding material to at least a part of the molding material layer, (iv) applying the other component of the binder separately from the component mentioned in step (iii), wherein step (iv) can be carried out before or after step (iii), or step (iv) can be combined with step (ii), and (v) optionally repeating steps (ii), (iii), and (iv) once or several times. Shaped bodies obtainable thereby as well as their use are disclosed as well.